The global process automation market was valued at USD 124.64 Billion in 2025. The market is expected to grow at a CAGR of 7.30% during the forecast period of 2026-2035 to reach a value of USD 252.15 Billion by 2035. The market is experiencing significant growth, driven by the increasing need for operational efficiency across industries, such as oil and gas, pharmaceuticals, and manufacturing.
Process automation technologies, such as SCADA and distributed control systems (DCS), are pivotal in streamlining complex workflows, reducing human error, and enhancing safety in industrial operations. In February 2023, ABB launched Symphony® Plus DCS to enhance digital transformation by improving efficiency, connectivity, and cybersecurity in power and water industries. The global emphasis on digital transformation, spurred by Industry 4.0 initiatives, has accelerated the adoption of smart factory solutions, particularly in developed economies.
Economic factors, including rising labor costs and the demand for consistent product quality, further propel the process automation market expansion, especially in emerging regions where industrialization is surging. Cultural shifts towards sustainability and energy efficiency also play a key role, as businesses prioritize automation to minimize resource waste and meet regulatory standards. This market’s relevance continues to grow as industries worldwide seek innovative solutions to remain competitive in an increasingly automated global landscape.
The market growth is also supported by the global manufacturing sector’s expansion, with industrial IoT devices expected to exceed 50 billion by 2023, enhancing automation capabilities. Additionally, recent investments, such as Schneider Electric’s EcoStruxure Automation Expert launch in December 2022, underscore the market’s upward trajectory. The increasing adoption of cloud-based automation solutions is further positioning the process automation industry for sustained growth as industries prioritize efficiency and scalability.
Base Year
Historical Period
Forecast Period
Compound Annual Growth Rate
7.3%
Value in USD Billion
2026-2035
*this image is indicative*
The integration of Industrial IoT and smart factory solutions is transforming the process automation market dynamics. For instance, Germany’s manufacturing sector has adopted advanced IoT systems, enhancing real-time monitoring in automotive production. This trend drives market growth by enabling seamless data exchange and operational efficiency, particularly in Europe and North America, where Industry 4.0 initiatives are prioritized, ensuring higher productivity and reduced downtime.
Industries are leveraging automation to minimize energy waste and meet regulatory standards. The Middle East’s oil and gas sector implemented SCADA systems to optimize resource use in refineries. In May 2024, Egypt's Minister of Petroleum inaugurated the first phase of a SCADA control and monitoring room at the Petroleum Pipeline Company. This trend supports market growth by aligning with global sustainability goals, especially in energy-intensive regions, where efficient resource management is critical.
Cloud technology is revolutionizing the process automation market outlook by offering scalability and remote access. India’s chemical industry adopted cloud-based DCS for real-time process control. This trend enhances market growth by reducing infrastructure costs and enabling flexibility, particularly in Asia Pacific, where digital transformation is accelerating across industries. Additionally, cloud technology facilitates advanced data analytics and predictive maintenance, improving operational efficiency and minimizing downtime.
Safety automation systems are critical for mitigating risks in hazardous industries. In September 2024, Rockwell Automation’s Logix SIS enhanced industrial safety with advanced, scalable SIS technology tailored for modern, high-demand industrial environments and applications. The United States pharmaceutical sector has integrated safety automation to comply with FDA regulations. This trend drives market growth by ensuring safer operations, especially in North America, where stringent safety standards in pharmaceuticals and chemicals boost adoption.
Rapid industrialization in Asia Pacific and Latin America is fueling the process automation demand. Brazil’s food and beverage sector adopted HMI systems to streamline production. This supports market growth by addressing the need for efficiency in emerging economies, where rising consumer demand drives industrial expansion and automation adoption. Additionally, government initiatives and foreign investments in infrastructure and manufacturing further accelerate automation implementation across these rapidly developing regions.
The EMR’s report titled “Global Process Automation Market Report and Forecast 2026-2035” offers a detailed analysis of the market based on the following segments:
Market Breakup by Instrument
Key Insight: The market by instrument includes field instruments, control valves, and analytical instruments. Field instruments, such as sensors and transmitters, are widely used in industries like oil and gas. Control valves manage fluid flow in processes, with notable adoption in the United States energy sector for power plant efficiency. Field instruments dominate due to their versatility in various industries, while analytical instruments show growth potential in environmental applications, driven by global sustainability efforts.
Market Breakup by Solution
Key Insight: The process automation market by solution includes PLC, DCS, SCADA, HMI, safety automation, APC, and MES. PLCs are essential in manufacturing, as seen in Japan’s 2024 automotive assembly lines for precise control. DCS is widely used in chemicals, with India adopting it in 2024 for process optimization. SCADA ensures real-time monitoring in the UAE’s energy sector, while HMI enhances operator efficiency in Brazil’s food industry. Safety automation is critical in United States pharmaceuticals, APC optimizes processes in Europe’s pulp and paper sector, and MES streamlines production in China’s metals industry.
Market Breakup by Industry
Key Insight: The global process automation market by industry includes chemicals, energy and power, food and beverages, metals and mining, oil and gas, pharmaceuticals, pulp and paper, water and wastewater, and others. Oil and gas rely on automation for efficiency, as in the Middle East. Chemicals use it for precision, as in India, while energy and power focus on reliability, as in the Unites States. Food and beverages prioritize quality, as in Brazil, and pharmaceuticals ensure compliance, as in North America. Metals, pulp and paper, and water treatment also adopt automation for efficiency. Oil and gas dominate due to scale, while water and wastewater show growth potential with environmental focus.
Market Breakup by Region
Key Insight: The process automation market by region includes North America, Europe, Asia Pacific, Latin America, and Middle East and Africa. North America leads with advanced automation in the United States pharmaceutical sector. Europe focuses on sustainability, with Germany’s water treatment projects. Asia Pacific expands rapidly, with China’s manufacturing upgrades. Latin America adopts automation in Brazil’s food sector, and the Middle East leverages it in the UAE’s energy industry. North America holds a significant position due to technological advancements, while Asia Pacific shows high growth potential with industrial expansion.
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Field instruments to lead the market due to higher application scope
Field instruments hold a prominent position in the process automation industry, favored for their versatility in monitoring critical parameters like pressure and temperature. Saudi Arabia’s oil and gas sector relies heavily on field instruments for refinery upgrades, ensuring precise data collection in harsh environments. Their dominance is driven by widespread use across industries like energy, chemicals, and water treatment, where real-time monitoring is essential for operational efficiency.
Analytical instruments are the fastest growing segment, driven by increasing environmental regulations and the need for precise analysis in water and wastewater treatment. Germany’s wastewater projects have adopted analytical instruments to meet European Union standards. In October 2024, NSF opened a state-of-the-art water testing laboratory in Rheda-Wiedenbrück, Germany. The growth is also evident in regions prioritizing sustainability, such as Europe and North America, where demand for environmental monitoring solutions is rising.
Distributed control systems to capture significant share due to wide chemical usage
Distributed control systems (DCS) hold a leading position in the process automation market, favored for their scalability and ability to manage complex processes. India’s chemical industry has adopted DCS for real-time process optimization, ensuring consistent production quality. The solution’s dominance is supported by its widespread use in industries like chemicals, oil and gas, and energy, where centralized control is critical for large-scale operations. DCS’s ability to integrate with modern technologies ensures its relevance globally.
Safety automation is the fastest-growing segment, driven by stringent safety regulations in hazardous industries. In February 2025, Schneider Electric unveiled a patented AI-powered system designed to enhance process safety by automatically analyzing potential hazards and validating protective mechanisms. The United States pharmaceutical sector has integrated safety automation to comply with FDA standards, reducing operational risks. This segment’s growth potential is evident in regions, where safety standards are strict, positioning safety automation as a key solution for risk mitigation.
Oil and gas sector to capture significant share due to rise in large-scale operations
Oil and gas hold a leading position in the process automation market, driven by the sector’s need for efficiency and safety in large-scale operations. In April 2025, Indian Oil Corporation Limited (IOCL) partnered with ABB India to implement integrated automation and digital solutions across its pipeline system. The industry’s dominance is supported by its global scale and reliance on automation to manage complex workflows in exploration, drilling, and refining, making it a cornerstone of the market.
The water and wastewater industry is the fastest-growing segment, fueled by global demand for sustainable water management. Germany’s wastewater treatment plants have implemented analytical instruments and APC to meet environmental regulations. This subsegment’s growth potential is evident in regions like Europe and Asia Pacific, where urbanization and environmental concerns drive investments in water infrastructure, positioning automation as a critical solution.
Asia Pacific claims the dominant market position owing to growth in pharma sector
North America holds a leading position in the process automation market development, driven by its advanced industrial base and focus on innovation. The United States pharmaceutical sector adopted safety automation to meet regulatory standards, reflecting the region’s emphasis on compliance and efficiency. The region’s dominance is supported by its early adoption of Industry 4.0 technologies and strong presence of key players, ensuring its significant role in the global market.
Asia Pacific is the fastest-growing segment, fueled by rapid industrialization and government initiatives like “Made in China 2025.” China’s manufacturing sector has integrated HMI and MES for production efficiency. The region’s growth potential is driven by rising investments in automation across chemicals and food, positioning Asia Pacific as a high-potential market for future expansion. In June 2025, Automation Anywhere observed a significant uptick in demand for agentic process automation solutions among Indian enterprises.
The global process automation market is highly competitive, with major vendors focusing on innovation, sustainability, and strategic partnerships to grow their footprints. Vendors are entering the AI and IoT incorporated solutions marketplace to address the rising demand for smart automation that aligns with the Industry 4.0 movement. Vendors are also prioritizing sustainability initiatives, like energy efficient systems, especially in a region like Europe where environmental regulatory pressures are at an all-time high.
Companies partner with local companies in emerging markets like Asia Pacific to increase customer penetration and are also investing in research & development to provide their customers scalable cloud-based solutions. The market is driven by the global need to provide operational efficiency and safety across many industries, resulting in continued growth and technological advancement.
Established in 1988, ABB Ltd. is based in Zurich, Switzerland. It is famous for driving innovation in electrification, robotics, and industrial automation technologies. ABB's breakthroughs are smart grids and digital factories that propel energy efficiency and sustainability across industries globally, making it a global leader in process automation solutions.
Emerson Electric Co., founded in 1890 and headquartered in Missouri, United States, deals with industrial, commercial, and residential automation solutions. Emerson makes its processes continuously more efficient and safer in industries like oil and gas, chemical, and manufacturing.
Established in 1906 and having its headquarters in Charlotte, the United States, Honeywell International specializes in aerospace, building technologies, and industrial automation. Honeywell innovations cover integrated control systems and process automation through IoT, improving operational reliability, safety, and productivity across various industries worldwide.
Siemens AG, established in 1847 and based in Munich, Germany, is a worldwide leader in electrification, automation, and digitalization. Siemens' innovations in industrial automation, smart infrastructure, and software solutions empower companies to streamline processes, enhance productivity, and drive sustainability initiatives in various industries.
*Please note that this is only a partial list; the complete list of key players is available in the full report. Additionally, the list of key players can be customized to better suit your needs.*
Other key players in the process automation market are Rockwell Automation Inc.
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Latin America Process Instrumentation and Automation Market
Middle East and Africa Process Automation Market
Process Automation and Instrumentation Market
United Kingdom Process Automation Market
North America Process Automation Market
United States Process Automation Market
Asia Pacific Process Automation Market
Germany Process Automation Market
France Process Automation Market
Japan Process Automation Market
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*While we strive to always give you current and accurate information, the numbers depicted on the website are indicative and may differ from the actual numbers in the main report. At Expert Market Research, we aim to bring you the latest insights and trends in the market. Using our analyses and forecasts, stakeholders can understand the market dynamics, navigate challenges, and capitalize on opportunities to make data-driven strategic decisions.*
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In 2025, the market reached an approximate value of USD 124.64 Billion.
The market is projected to grow at a CAGR of 7.30% between 2026 and 2035.
Key strategies driving the market include adopting AI and machine learning, integrating IoT and cloud technologies, enhancing cybersecurity, and focusing on energy efficiency. Market players also invest in research & development, strategic partnerships, and customized solutions to meet industry-specific needs and improve operational efficiency, productivity, and competitive advantage.
The key trends in the market are robust technological change, rising adoption owing to its improved efficiency, and increasing research and development activities.
The major regions in the market are North America, Latin America, the Middle East and Africa, Europe, and the Asia Pacific.
The applications of process automation in the market include oil and gas, chemicals and mining, general industrial, consumer goods, pharma and biotech, water, technology hardware, automotive, and power, among others.
The types of process automation in the market are discrete automation and process automation.
The key players in the market include ABB Ltd., Emerson Electric Co., Honeywell International Inc., Siemens AG and Rockwell Automation Inc.
Key challenges for market players include high implementation costs, integration with legacy systems, cybersecurity risks, skill shortages, and rapid technological changes. Additionally, regulatory compliance, scalability issues, and resistance to change within organizations pose significant hurdles for market players aiming to deliver efficient and secure automation solutions.
Explore our key highlights of the report and gain a concise overview of key findings, trends, and actionable insights that will empower your strategic decisions.
| REPORT FEATURES | DETAILS |
| Base Year | 2025 |
| Historical Period | 2019-2025 |
| Forecast Period | 2026-2035 |
| Scope of the Report |
Historical and Forecast Trends, Industry Drivers and Constraints, Historical and Forecast Market Analysis by Segment:
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| Breakup by Type |
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| Breakup by Application |
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| Breakup by Region |
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| Market Dynamics |
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| Competitive Landscape |
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| Companies Covered |
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| Report Price and Purchase Option | Explore our purchase options that are best suited to your resources and industry needs. |
| Delivery Format | Delivered as an attached PDF and Excel through email, with an option of receiving an editable PPT, according to the purchase option. |
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