Global Petroleum Coke Market Report and Forecast 2024-2032

Global Petroleum Coke Market Outlook

The global petroleum coke market size reached a value of around USD 25.00 billion in 2023. The market is assessed to grow at a CAGR of 7.0% in the forecast period of 2024-2032 to reach a value of nearly USD 45.92 billion by 2032.

Key Takeaways

• The United States' net production of petroleum coke in December 2023 reached a total of 25,443 barrels.

• In 2022, the leading importers of calcined petroleum coke were India, Australia, and the United Arab Emirates.

• Among various countries, the United States and China stand as the leading producers of pet coke on a global scale.

Petroleum coke, also known as pet coke, is a solid rock material and a byproduct of crude oil refining and other cracking processes. It can be produced in different grades by varying the coking temperature, coking time, and the quality of the raw material used. Petroleum coke has various industrial applications due to its ability to provide a concentrated source of energy. However, its use as a fuel in power generation and other industries can raise environmental concerns, as it tends to emit a higher amount of carbon dioxide and sulphur compounds compared to other fossil fuels.

The growing global energy demand is driving the petroleum coke market growth. Petroleum coke is widely used as an energy source in power plants and various industries like cement, steel, and others due to its high calorific value. The rising construction activities and growing urbanisation trends are expected to enhance the demand for steel and cement, further contributing to the market growth. The rapid technological advancements and the growth in oil production capacity are also driving the market growth globally. However, fluctuations in fuel prices are a major challenge, which may restrain the market in the forecast period.

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Key Trends and Developments

Increasing demand for cost-effective fuel, advancements in low-sulphur refining, a focus on sustainability, and shifts in international trade policies are positively impacting the petroleum coke market expansion

Jun 15th 2023

Phillips 66 acquired all publicly held common units of DCP Midstream  for $41.75 per unit, increasing its economic interest in DCP Midstream to 86.8%.

Jun 10th 2022

Researchers at Texas A&M and ExxonMobil  announced that they were developing a method to convert petroleum coke into graphene using electrochemical exfoliation, funded by ExxonMobil Chemical Company.

Jul 20th 2023

Venezuela's PDVSA signed contracts  to export 1.6 million metric tons of petroleum coke in 2023, easing a backlog that had disrupted the market.

Dec 30th 2023

SOCAR Turkiye's STAR Refinery  saw a 23.7% increase in petroleum coke production in October 2023, with 75,471 tons produced compared to 61,18 tons in 2022.

Surging Demand for Cost-Effective Fuel

There is an increasing demand for petroleum coke as a cost-effective fuel alternative, especially in the power generation and industrial sectors of emerging economies. This is driven by the growing need for energy resources and the competitive pricing of petroleum coke compared to other fossil fuels.

Advancements in Refining Processes for Lower Sulfur Petroleum Coke

The market is experiencing a shift towards higher-quality petroleum coke with lower sulphur content. This trend is spurred by stringent environmental regulations globally, leading to technological advancements in refining processes to produce cleaner petroleum coke.

Sustainability and Environmental Focus

There is a growing emphasis on the development of sustainable and environmentally friendly alternatives to traditional petroleum coke usage. This fosters innovation in recycling and repurposing petroleum coke for various industrial applications.

The Impact of International Trade and Policy Shifts

The market is influenced by international trade dynamics, with significant export activities from major producers to countries with high demand. This aligns with shifts in global energy policies and economic factors.

Global Petroleum Coke Market Trends

The demand for petroleum coke is increasing as it serves as an affordable alternative to traditional fossil fuels. This trend is particularly notable in emerging economies, where the need for energy resources is growing rapidly. The competitive pricing of petroleum coke makes it an attractive option for power generation and industrial applications.

There is a market shift towards producing higher-quality petroleum coke with lower sulphur content. This is driven by stringent global environmental regulations that necessitate cleaner fuel sources. Technological advancements in refining processes are enabling the production of low-sulfur petroleum coke, which is more environmentally friendly.

Overall, these trends indicate a growing emphasis on sustainability, environmental responsibility, and the evolution of the petroleum coke market to meet the changing needs of the global energy landscape.

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Market Segmentation

“Global Petroleum Coke Market Report and Forecast 2024-2032” offers a detailed analysis of the market based on the following segments:

Market Breakup by Grade

• Fuel Grade

• Calcined Coke

Market Breakup by Physical Form

• Needle Coke

• Sponge Coke

• Catalyst Coke

• Shot Coke

• Purge Coke

Market Breakup by End Use

• Power Plants

• Cement Industry

• Steel Industry

• Aluminium Industry

• Others

Market Breakup by Region

• North America

• Europe

• Asia Pacific

• Latin America

• Middle East and Africa

The pivotal role of petroleum coke in power plants, cement kilns, and metal production is expected to aid the market in the forecast period

Power plants and cement kilns are dominating the petroleum coke market share. Petroleum coke serves as a cost-effective alternative to coal, and fuel-grade petroleum coke is often utilised as a source of energy in various industries. Further, petroleum coke is also utilised in the production of metals, particularly steel. The rising demand for cement and the growth of the construction sector is expected to significantly boost the demand for petroleum coke in the forecast period.

High-quality needle coke powerhouse driving the global market

Needle coke is a high-quality, premium-grade petroleum coke known for its crystalline structure and low sulphur content, which is expected to account for a significant portion of the petroleum coke market. It is primarily used to manufacture graphite electrodes, which are essential components in electric arc furnaces used in steel production. Needle coke's low thermal expansion and high electrical conductivity make it ideal for this application.

Sponge coke is another widely used form of petroleum coke. It has a sponge-like texture and is used primarily as a fuel in various industrial applications, such as in cement kilns and power plants. Sponge coke is also used in the production of anodes for aluminium smelting.

Competitive Landscape

Major players in the petroleum coke market are increasingly investing in the expansion of production facilities

BP Plc (British Petroleum):

BP Plc, commonly known as British Petroleum, is one of the world's leading oil and gas companies. Headquartered in London, England, BP operates in all areas of the oil and gas market, including exploration, production, refining, distribution, and marketing. The company has a strong presence in the global energy market and is committed to transitioning towards more sustainable energy solutions.

Phillips 66 Company:

Phillips 66 is an American multinational energy company headquartered in Houston, Texas. It operates in three segments: refining, midstream, and chemicals. Phillips 66 is known for its extensive network of refineries and pipelines, as well as its involvement in the production of petrochemicals and speciality chemicals.

PJSC Lukoil:

PJSC Lukoil is a Russian multinational energy corporation headquartered in Moscow. It is one of the largest publicly traded oil and gas companies in the world, with operations in the exploration, production, refining, marketing, and distribution of oil and gas products. Lukoil has a significant presence in Russia and operates in over 30 countries worldwide.

Royal Dutch Shell Plc:

Royal Dutch Shell Plc, commonly known as Shell, is a global group of energy and petrochemical companies headquartered in the Netherlands and incorporated in the United Kingdom. Shell is one of the oil "supermajors" and is involved in various aspects of the energy sector, including exploration, production, refining, and renewable energy. The company is focused on meeting the world's growing energy needs while reducing its carbon footprint.

Other key players in the global petroleum coke market are Indian Oil Corporation Ltd., Valero Marketing and Supply Company, and Essar, among others.

Many companies are investing in expanding their production facilities to increase their output of petroleum coke. This allows them to meet the growing demand in both domestic and international markets. Companies are also adopting advanced technologies to improve the quality of petroleum coke and reduce its environmental impact. This includes the development of processes to produce lower sulphur content pet coke and more efficient refining techniques.

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Global Petroleum Coke Market Analysis by Region

Regionally, North America plays a pivotal role in the growth of the market, primarily due to the surging demand for energy within the region. This demand is driven by various factors, including the rapid pace of urbanisation, which leads to increased energy consumption in cities and urban areas. As urban centres expand, so do their energy needs, further fueling the demand for energy sources such as petroleum coke.

Furthermore, the region is witnessing a significant increase in operations and activities across various sectors, including industrial, commercial, and residential. This uptick in operations contributes to the overall energy demand, necessitating a reliable supply of energy sources like petroleum coke.

Key Highlights of the Report

Petroleum Coke Market Report Snapshots

Petroleum Coke Market Size

Petroleum Coke Market Trends

Petroleum Coke Market Regional Analysis

Petroleum Coke Companies