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Report Overview

The motor repair and maintenance market attained a value of USD 34.81 Billion in 2025. The market is expected to grow at a CAGR of 3.70% during the forecast period of 2026-2035. By 2035, the market is expected to reach USD 50.06 Billion.

The influx of 3D printing for laser alignment tools, spare parts, and advanced diagnostics for enhancing repair precision and reduce downtime is adding to the motor repair and maintenance industry revenue. In October 2024, Bosch Power Tools expanded its cordless 18V motorized tools lineup by unveiling new hand tools for plumbing, carpentry, and electrical trades for improving motor efficiency and versatility. These advances help on-demand manufacturing of components and faster repairs, increasing service efficiency. Smart technologies also support virtual assistance and remote diagnostics by transforming traditional maintenance workflows as well as creating new revenue streams for repair companies.

Predictive maintenance and AI are transforming the motor repair and maintenance market by enabling real-time early fault detection, condition monitoring, and data-driven service scheduling. AI-powered sensors and machine learning algorithms analyse motor performance data for predicting failures before their occurrence to limit unplanned downtime and extend motor lifespan. In March 2025, Siemens expanded its Industrial Copilot with a generative AI–powered maintenance solution, launching “Entry” and “Scale” packages via Senseye Predictive Maintenance. This proactive approach minimizes maintenance costs, optimizes resource usage, and supports compliance with stringent global energy efficiency standards.

2025

Base Year

2019-2025

Historical Period

2026-2035

Forecast Period

Compound Annual Growth Rate

3.7%

Value in USD Billion

2026-2035


*this image is indicative*

Global Motor Repair and Maintenance Market Report Summary Description Value
Base Year USD Billion 2025
Historical Period USD Billion 2019-2025
Forecast Period USD Billion 2026-2035
Market Size 2025 USD Billion 34.81
Market Size 2035 USD Billion 50.06
CAGR 2019-2025 Percentage XX%
CAGR 2026-2035 Percentage 3.70%
CAGR 2026-2035 - Market by Region Asia Pacific 4.5%
CAGR 2026-2035 - Market by Country India 5.2%
CAGR 2026-2035 - Market by Country China 4.3%
CAGR 2026-2035 - Market by Service On-Site Service 4.1%
CAGR 2026-2035 - Market by End Use Utilities (Water, Electricity, and Gas) 4.3%
Market Share by Country 2025 France 3.5%

Key Trends and Recent Developments

Motor Repair and Maintenance Industry Segmentation

The EMR’s report titled “Motor Repair and Maintenance Market Report and Forecast 2026-2035” offers a detailed analysis of the market based on the following segments:

Breakup by Type

  • General Repair
    • Bearing
    • Stator
    • Rotor
    • Others
  • Overhaul

Key Insight: The general repair segment of the motor repair and maintenance market includes bearing replacement, stator rewinding, rotor rebalancing, and addressing miscellaneous faults. These repairs are essential for minimizing downtime and extending equipment life. In February 2024, Bharat Heavy Electricals Limited, Trichy, issued a tender for the rewinding of a 75KW induction motor stator coil to restore motor performance and reliability and ensure continued operational efficiency. Stator and rotor faults in pumps or compressors used in water utilities can also lead to inefficiency or failure. Regular general repairs are cost-effective as they are widely required across industries and form the backbone of preventive maintenance strategies.

Breakup by Service

  • On-Site Service
  • Off-Site Service

Key Insight: On-site motor repair and maintenance industry is driven by the convenience it offers to water treatment, HVAC, and energy industries, where equipment is large, mission-critical, or difficult to transport. Utility companies use on-site predictive maintenance for pumps and turbines to prevent outages. As per McKinsey & Company, predictive maintenance helps decrease machine downtime by 30-50% and boost machine life by 20-40%. Meanwhile, HVAC service providers perform on-site fan and motor diagnostics in commercial buildings. Real-time troubleshooting, condition monitoring, and rapid response capabilities make on-site services the preferred choice in time-sensitive and high-output environments across sectors.

Breakup by End Use

  • Utilities (Water, Electricity, and Gas)
  • HVAC
  • Food and Beverage
  • Mining
  • Others

Key Insight: The utilities (water, electricity, and gas) segment is dominating the motor repair and maintenance market due to the critical role in pumps, turbines, and compressors for water treatment, electricity generation, and gas distribution. In March 2025, Gazprom Gas Motor Systems began producing mobile vehicle gas refuelers to support CNG use for pipeline maintenance and promote CNG adoption in transport. Real-time reliability is further crucial, so predictive maintenance and rapid on-site repairs are widely adopted. The high value and operational risks drive utilities to invest heavily in motor service to prevent costly outages and comply with environmental standards.

Breakup by Region

  • North America
  • Europe
  • Asia Pacific
  • Latin America
  • Middle East and Africa

Key Insight: North America leads the motor repair and maintenance market, driven by its mature industrial base and emphasis on predictive maintenance. The United States and Canada host major players, offering advanced services including remote diagnostics and condition monitoring. The oil & gas, utilities, and manufacturing sectors rely heavily on motor uptime, pushing demand for regular servicing and off-site rewinds. In March 2025, ABB showcased Baldor Reliance and NEMA motors equipped with advanced condition monitoring tailored for grain, processing, and bulk handling industries. Additionally, environmental regulations promote motor upgrades over replacements, reinforcing the service-oriented market model.

CAGR 2026-2035 - Market by Service
On-Site Service 4.1%
Off-Site Service XX%
CAGR 2026-2035 - Market by End Use
Utilities (Water, Electricity, and Gas) 4.3%
HVAC 3.9%
Food and Beverages XX%
Mining XX%
CAGR 2026-2035 - Market by Region
Asia Pacific 4.5%
Latin America 3.9%
North America XX%
Europe XX%
Middle East and Africa XX%

Motor Repair and Maintenance Market Share

Surging Preference for Overhead Motor Repair and Maintenance

The overhaul motor repair and maintenance market share driven by the critical need to ensure long-term reliability and performance of high-value or mission-critical motors, especially in power generation, oil and gas, mining, and heavy manufacturing. In January 2025, Power Mech Projects won a ₹294 crore contract from Adani Power to overhaul steam generator and turbine units at its thermal power plant for enhancing efficiency. Overhauls also involve comprehensive disassembly, cleaning, inspection, and replacement of key components. As industries focus more on asset longevity and predictive maintenance, this segment’s value remains steady, particularly for large-scale operations relying on uninterrupted motor function.

Off-Site Motor Repair and Maintenance Services to Gain Popularity

The off-site segment of the motor repair and maintenance market remains essential for complex or severe repairs that cannot be executed on-site. This service is commonly used in food and beverage manufacturing, where precision motor components are shipped to dedicated repair centres. In March 2025, Vertiv selected BRIGHT I Systems Ltd. as its exclusive service partner in Bangladesh to handle turnkey after-sales and off-site repairs, including installation, emergency support, and preventive maintenance for electrical and thermal equipment used in power distribution and utilities. These centres further offer controlled environments, high-end tools, and expert teams, making them ideal for high-precision repairs, retrofitting, and full motor overhauls.

2025 Market Share by Country
France 3.5%
USA XX%
Canada XX%
UK XX%

Rising Motor Repair and Maintenance Demand in HVAC & Food and Beverages

HVAC is a major motor repair and maintenance market segment, driven by global demand for heating, ventilation, and air conditioning systems, especially amid climate change. Motors in fans, compressors, and pumps require regular maintenance to ensure energy efficiency and system longevity. In February 2025, Johnson Controls-Hitachi Air Conditioning India and DSEU launched an advanced HVAC training centre offering practical skills, live projects, and hands-on experience to enhance India’s HVAC workforce. The HVAC segment also balances on-site services for rapid fixes and off-site specialized motor refurbishing to address complex failures.

The food and beverage industry represents another significant segment of the motor repair and maintenance industry vital for processing, refrigeration, and packaging equipment. Off-site motor rewinding and repair centres enhance servicing of precision motors used in food production. Specialized providers ensure compliance with sanitation standards during repairs. Timely maintenance is critical to prevent contamination risks and ensure continuous production lines. This segment is growing with automation trends, making reliable motor repair essential to meet strict food safety regulations and reduce costly downtime.

Motor Repair and Maintenance Market Regional Analysis

Boom in Motor Repair and Maintenance in Europe & Asia Pacific

Europe holds a strong position in the motor repair and maintenance market due to its push for sustainability and strict energy-efficiency standards. Germany, the United Kingdom, and France are heavily investing in motor maintenance to extend lifespan and reduce carbon emissions. The European market is increasingly driven by industrial digitization, with predictive analytics being integrated into service operations. Sectors, such as water treatment, HVAC, and renewable energy use off-site repair centres for complex motor rebuilds, making maintenance services a critical part of operational continuity in compliance-focused environments.

CAGR 2026-2035 - Market by Country
India 5.2%
China 4.3%
Mexico 3.8%
UK 3.2%
USA 3.1%
Canada XX%
Germany XX%
France XX%
Italy 2.7%
Japan XX%
Australia XX%
Saudi Arabia XX%
Brazil XX%

Asia Pacific is rapidly growing in the motor repair and maintenance industry, driven by fast-paced industrialization and rising infrastructure investments. India, China, and Japan are witnessing increased demand across utilities, HVAC, and food processing sectors. In April 2025, Carrier India and University Polytechnic launched a state of the art HVAC Centre of Excellence to train students in practical, future ready skills. The rising energy demands, and localization of manufacturing are also prompting strong investments in off-site repair facilities and technician training programs.

Competitive Landscape

Key players in the motor repair and maintenance market are employing several key strategies to stay competitive and meet evolving customer needs. Firstly, many are integrating predictive maintenance technologies using IoT sensors and AI analytics. This approach helps identify potential motor failures before they occur, reducing downtime and maintenance costs. Secondly, companies are expanding mobile and remote repair services, allowing technicians to perform on-site diagnostics and repairs, which increases convenience and speeds up service delivery.

As EV adoption grows, market players are investing in specialized training and equipment to service batteries, drivetrains, and other unique EV components. Additionally, sustainability is gaining priority, with firms adopting eco-friendly materials and energy-efficient processes to align with environmental regulations and customer expectations. Digital transformation is also central to strategy, as businesses develop mobile apps and online platforms for streamlined booking, tracking, and customer engagement. Partnerships and collaborations with OEMs and technology providers further enhance service quality and innovation.

ABB Ltd

Founded in 1988 and headquartered in Zürich, Switzerland, ABB Ltd is a global leader in electrification and automation technologies. The firm has pioneered innovations in robotics, smart grids, and industrial digitalization, significantly advancing energy efficiency and sustainable industrial solutions worldwide.

Siemens

Siemens was established in 1847, with headquarters in Munich, Germany. Renowned for its breakthroughs in electrification and automation, Siemens has led advancements in smart infrastructure, healthcare technology, and digital industries, driving innovation across multiple sectors globally.

Regal Beloit Corporation

Founded in 1955 and based in Beloit, the United States, Regal Beloit is a major manufacturer of electric motors and power transmission products. The company is recognized for developing energy-efficient motor technologies and solutions that support industrial productivity and sustainability.

TECO-Westinghouse

TECO-Westinghouse, founded in 1931 and headquartered in Taiwan, specializes in electric motors and power generation equipment. The company has contributed innovations in large-scale motor manufacturing and renewable energy integration, emphasizing reliability and environmental responsibility in industrial applications.

*Please note that this is only a partial list; the complete list of key players is available in the full report. Additionally, the list of key players can be customized to better suit your needs.*

Key Features of the Motor Repair and Maintenance Market Report

  • Comprehensive quantitative analysis covering market size, growth, and forecasts.
  • Detailed segmentation by motor types, repair services, and end-user industries.
  • Regional market insights highlighting growth opportunities and challenges.
  • Competitive landscape analysis with key player profiles and strategies.
  • Technology trends impacting motor repair and maintenance services.
  • Market drivers and restraints impacting growth through 2026 and beyond.

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*While we strive to always give you current and accurate information, the numbers depicted on the website are indicative and may differ from the actual numbers in the main report. At Expert Market Research, we aim to bring you the latest insights and trends in the market. Using our analyses and forecasts, stakeholders can understand the market dynamics, navigate challenges, and capitalize on opportunities to make data-driven strategic decisions.*

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Key Questions Answered in the Report

In 2025, the market reached an approximate value of USD 34.81 Billion.

The market is projected to grow at a CAGR of 3.70% between 2026 and 2035.

The market is estimated to witness a healthy growth in the forecast period of 2026-2035 to reach about USD 50.06 Billion by 2035.

Key strategies driving the market include the adoption of advanced technologies like AI and predictive diagnostics to improve service efficiency and customer satisfaction. Companies increasingly offer mobile and on-demand services, providing convenience through at-home repairs and digital bookings.

The growing use of complex machinery, technological advancements and innovations, and the rising use of electric motors for automating various applications in end-use sectors like food and beverages, mining, and HVAC, among others, are the key trends fuelling the market.

North America, Europe, the Asia Pacific, Latin America, and the Middle East and Africa are the leading regions in the market.

General repair and overhaul are the major types of motor repair and maintenance considered in the market report.

The significant segments on the basis of service in the market include on-site service and off-site service.

Utilities (water, electricity, and gas), HVAC, food and beverages, and mining, among others, are the different end uses of motor repair and maintenance.

The key players in the market report include ABB Ltd, Siemens, Regal Beloit Corporation, and TECO-Westinghouse, among others.

The utilities (water, electricity, and gas) segment is dominating the market due to the critical role in pumps, turbines, and compressors for water treatment, electricity generation, and gas distribution.

Report Summary

Explore our key highlights of the report and gain a concise overview of key findings, trends, and actionable insights that will empower your strategic decisions.

Key Highlights of the Report

Please note that the figures mentioned in the description serve as estimates and may vary from the actual figures presented in the final report.

REPORT FEATURES DETAILS
Base Year 2025
Historical Period 2019-2025
Forecast Period 2026-2035
Scope of the Report

Historical and Forecast Trends, Industry Drivers and Constraints, Historical and Forecast Market Analysis by Segment:

  • Type
  • Service
  • End Use
  • Region
Breakup by Type
  • General Repair
  • Overhaul
Breakup by Service
  • On-Site Service
  • Off-Site Service
Breakup by End Use
  • Utilities (Water, Electricity, and Gas)
  • HVAC
  • Food and Beverages
  • Mining
  • Others
Breakup by Region
  • North America
    • United States of America 
    • Canada
  • Europe
    • United Kingdom
    • Germany
    • France
    • Italy
    • Others
  • Asia Pacific
    • China
    • Japan
    • India
    • ASEAN
    • Australia
    • Others
  • Latin America
    • Brazil
    • Argentina
    • Mexico
    • Others
  • Middle East and Africa
    • Saudi Arabia
    • United Arab Emirates
    • Nigeria
    • South Africa
    • Others
Market Dynamics
  • SWOT Analysis
  • Porter's Five Forces Analysis
  • Key Indicators for Demand
  • Key Indicators for Price
Competitive Landscape
  • Market Structure
  • Company Profiles
    • Company Overview
    • Product Portfolio
    • Demographic Reach and Achievements
    • Certifications
Companies Covered
  • ABB Ltd
  • Siemens 
  • Regal Beloit Corporation
  • TECO-Westinghouse
  • Others
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