Global Industrial Mixers Market Size Analysis Report - Market Share, Forecast Trends and Outlook (2024-2032)

Industrial Mixers Market Overview

The growing demand for high-performance mixing devices to enhance manufacturing performance is aiding the industry's growth. This is being supported by the increasing demand for energy-efficient devices and the growing focus on flow maximisation, rapid mixing and high processing speed, lower power consumption, and equipment flexibility. Moreover, the increasing utilisation of industrial mixers by small and medium-sized manufacturers, owing to their low operating cost, advancements in design technology, and increasing government support for advanced technology, is significantly contributing to the growth of the industrial mixers market.

Over the forecast period, the growing adoption of automation in industries to reduce error rates and provide consistent quality is expected to drive the demand for PLC-based mixers. The use of PLCs in industrial mixers will allow the manufacturers to monitor the entire process and minimise variations to achieve batch-to-batch consistency.

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Industrial Mixers Market Trends

Rising Demand for Energy-Efficient and Green Devices

The eco-friendly mixers are gaining prominence in the market due to the growing awareness regarding environmental concerns. Innovations in mixers are aimed at reducing energy usage while maintaining the performance standards. Some of these innovations include computational fluid dynamics (CFD) simulation, variable speed drives and optimised impeller designs that can boost aid the industrial mixers demand. 

The Energy Efficiency Directive (EU) emphasises the importance of energy efficiency and conservation across multiple sectors, including the food and beverage manufacturing industry. It promotes the use of renewable energy sources, the reduction of greenhouse gas emissions, and the implementation of advanced technologies for improved efficiency.

Countries that have signed the Paris Agreement are also required to reduce carbon emissions. Many food and beverage companies are modifying their operations to meet these goals by reducing greenhouse gas emissions and adopting carbon-neutral practices. Furthermore, regions such as Canada and the European Union have introduced carbon taxes or cap-and-trade systems that impact the food and beverage sector, leading to the adoption of more sustainable practices, which boosts the demand of energy-efficient mixers. 

Adoption of Industry 4.0 and the Internet of Things (IoT)

Manufacturers are readily relying on automation to develop intelligent mixing solutions that can enhance industrial mixers market value. They are relying on sensors and data analytics for fine-tuning the mixing parameters to offer consistent product quality with minimal human error and low energy.  Several market players are launching smart industrial mixers to gain competitive edge over other players. For instance, in 2023 GEA Group launched a new range of smart mixers designed for the food and beverage sector, with advanced IoT capabilities. These mixers allow for real-time performance monitoring, which boosts productivity and reduces waste.

Similarly, SPX FLOW has upgraded its Lightnin Series mixers to include IoT-enabled sensors for remote monitoring and improved energy efficiency. This new feature provides users with real-time data insights, helping them optimise processes and lower energy consumption. Additionally, Alfa Laval launched IoT-driven industrial mixers, specifically for the chemical and pharmaceutical sectors, in 2023, allowing users to oversee and optimise mixing parameters with the aid of the centralised system, and offers energy savings of up to 30%.

Industry News

June 2024

Intertronics, a provider of adhesives and dispensing equipment, announced the launch of the THINKY ARE-312, an industrial planetary mixer, which can be used for mixing and defoaming liquids, powders, and pastes, among others.  

June 2024

Tetra Pak, a provider of food processing and packaging systems, announced the launch of the liquid protein processing mixer, for reducing foam as well as protein costs. 

Opportunities in Industrial Mixers Market

There is an increased emphasis on cleanliness in the food and beverages as well as the pharmaceuticals sector and recent developments in the market are aimed at simplifying the maintenance of the equipment to prevent contamination and contributing to the demand of industrial mixers market. Stringent regulations and standards can also enhance the demand for cleanliness in these sectors. For instance, the FDA's Food Safety Modernization Act (FSMA) aims to prevent contamination in the food supply chain by establishing stringent cleanliness standards, requiring food facilities to adopt comprehensive prevention-focused measures throughout the supply chain. Furthermore, the act requires regular cleaning and sanitisation of surfaces, equipment and utensils, among others, that come into contact with food to reduce the risk of contamination.

Increased breakthroughs in material science have further led to the development of resilient and corrosion-resistant components in mixing equipment. For instance, novel materials can enhance the lifespan of mixers and agitators and reduce overall maintenance costs and downtime.

Industrial Mixers Market Restraints

One of the primary challenges faced by manufacturers is the increased cost of the installation and maintenance of industrial mixers. These machines can be quite costly, particularly the ones which are designed for specialised functions such as high-shear mixing as well as submersible applications. Furthermore, the ongoing demand for repairs and maintenance due to wear and tear contributes significantly to the operational expenses of the manufacturers.

Additionally, the fluctuating and unpredictable prices of raw materials such as stainless steel and various metals, used in the production of industrial mixers can also pose a significant challenge for industrial mixers demand forecast. For instance, Stainless steel is mainly manufactured using 80%-90% scrap material and around 10% Class 1 nickel, with prices of both expected to rise along with the energy costs. The instability in commodity prices also has a direct impact on the profit margins of manufacturers.

Market Dynamics

There is a rising demand for industrial mixers that can address the specific needs of different industry verticals. Manufacturers are increasingly investing in mixing equipment which offers great flexibility for usage in different end-use sectors. Major companies such as MIXACO and UTG Mixing Group are offering fully customisable industrial mixers which can meet different process needs and contribute to the industrial mixers market revenue. For instance, these mixers offer the flexibility for regular recipe modifications and incorporate user-friendly cleaning features, which are important for sectors such as food processing, chemicals, and pharmaceuticals. The CM i4 fleX mixer from MIXACO is suitable for different container sizes and is gaining popularity in businesses which may require frequent changes in their production workflows.

Volumetric mixers are also become more popular in the construction sector in recent years as they offer versatility and the capability to produce concrete as needed. These mixers allow companies to prepare customised concrete mixtures at the job site itself, reducing waste and lowering labour costs.

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Industrial Mixers Industry Segmentation

“Industrial Mixers Market Report and Forecast 2024-2032” offers a detailed analysis of the market based on the following segments:

Industrial mixers are large sized mechanical devices, particularly developed to blend products in bulk quantities. They are used for various applications in manufacturing industries to mix two or more distinct materials in order to generate a homogenous product. For instance, coal ash and cement are mixed in a precise ratio to produce pozzocrete cement. Industrial mixers help manufacturers to achieve desired weight/volume with accurate particle sizing and also allows the enhancement of colour, texture, and other essential characteristics of the final product.

Based on technology, the market is divided into:

• Agitators
• Paddle Mixers
• Static Mixers
• Ribbon Blenders
• Emulsifiers
• Drum Mixers
• Homogenizers
• Others

The various types of industrial mixers in industrial mixers market include:

• Solid-Solid
• Solid-Liquid
• Liquid-Gas
• Liquid-Liquid

Based on end use, the industrial mixers market can be segmented into:

• Food and Beverages
• Mineral Industry
• Chemicals
• Pharmaceuticals
• Plastic Industry
• Wastewater
• Others

The regional markets for the product include North America, Europe, the Asia Pacific, Latin America, and the Middle East and Africa.

Industrial Mixers Market Share

By Technology Insights

Ribbon mixers occupy a major industrial mixers market share due to their growing use in the handling of bulk solids such as powders, granules, and pellets, among others, in end-use sectors such as food production and pharmaceuticals. Their ability to efficiently mix large volumes makes them perfect for solutions that demand thorough blending of bulk materials with similar particle sizes and densities.

By Type Insights

Liquid-liquid accounts for a significant share of the market and is expected to grow at a CAGR of 5.5%. Liquid-liquid mixers are widely used in the processes of emulsion formation and phase separation that can boost the industrial mixers market demand growth. They are also used in oil refineries as they are essential for removing impurities and the blending of fuels. Additionally, they are finding rising usage in the production of sauces, dressings, and beverages, which require uniformity.

By End Use Insights

Based on end use sectors, the chemical industry significantly contributes to the growth of the market. Within the chemical industry, these mixers are used for a wide range of applications, including the blending of solid and liquid and precise mixing to produce speciality chemicals, fertilisers, and different types of rubber compounds, among others.

In the food and beverage sector, industrial mixers are used in the preparation of a variety of products like cake mixes, spices, and functional ingredients, which can boost industrial mixers market expansion. The pharmaceutical sector is expected to witness a CAGR of 5.6% in the forecast period as they are used to blend active or functional ingredients of a drug with recipients such as cellulose, lactose, and starch. Over the forecast period, the product is expected to witness an increased demand for wastewater treatment, which will aid the industry growth.

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Industrial Mixers Market Regional Analysis

North America Industrial Mixers Market Drivers

North America boosts the growth of the industrial mixers industry due to its advanced manufacturing sector, particularly in the pharmaceuticals and food and beverage sectors. In 2022, the manufacturing sector contributed around USD 2.3 trillion to the GDP, which accounted for around 11.4% of the country’s GDP. Industrial mixers are also essential for ensuring compliance with sanitary standards in these sectors and benefit greatly from significant investments in automated mixing technologies with the manufacturing sector being one of the top investors in automation technology in the region.

Asia Pacific Industrial Mixers Market Growth

Region-wise, the Asia Pacific is expected to be one of the leading markets for industrial mixers in the forecast period owing to the rapid urbanisation and industrialisation in the region. India and Australia are expected to grow at a CAGR of 7.1% and 5% respectively in the forecast period due to the rising chemical and pharmaceutical sectors, offering lucrative industrial mixers market opportunities. The regional market is driven by rapid industrialization and increasing demand for speciality chemicals. Increased production and export activities within the chemical sector further boost the regional market growth.

Europe Industrial Mixers Market Dynamics

The European region is expected to grow at a CAGR of 4.0% with countries like the UK and Germany leading the market share. Germany is increasing the industrial mixers industry revenue as it is known as a prominent industrial area in the region. The expansion of industrial sectors such as chemicals, pharmaceuticals, and wastewater management, among others, boosts the market growth. There is also a rising demand for PLC-based control systems for industrial mixers which can improve efficiency and product quality. 

Latin America Industrial Mixers Market Trends

The rising demand from emerging nations such as Brazil and Mexico is fuelling the growth of the regional industry. The expansion of the various end-use sectors like pharmaceuticals, chemicals, and food and beverages is also aiding the industrial mixers market development. Increased investments in energy and mining industries as well as wastewater management are also contributing to the market share. As per the industry reports, in 2022, Latin America and the Caribbean region produced around 8 million barrels of oil per day and also constituted around 15% of the world's oil and gas reserves, indicating a positive trend in the energy sector.

Innovative Startups in Industrial Mixers Market

Several startups are investing in the trend of sustainability by developing mixers which minimise waste, energy consumption, and environmental effects. They are also developing hybrid mixers which contain features from various mixer types and are known for their adaptability and energy efficiency. Numerous startups are establishing partnership with academic institutions or technology firms to enhance research and development initiatives. As per the industrial mixers market dynamics and trends, partnerships focused on developing innovative materials and designs for more efficient mixing processes are significant in the market.

Admix Inc.

The company has over 30 years of experience but its focus on innovative strategies and startup-like approach has established its position as startup in the industrial mixing sector. The company offers its services to the food, beverage, pharmaceutical, and chemical sectors and is especially known for its high-shear mixing technology. It is also focused on research and development along with focus on customised mixing solutions.

Silverson Machines Ltd.

Silverson Machines also have a rich industry heritage but they have a startup-like focus on innovation and readily launch new products and solutions for high-shear mixing applications. Their products are widely used in biotechnology, cosmetics, pharmaceuticals, and chemicals, among other sectors.

Competitive Landscape

The report gives a detailed analysis of the following key players in the global industrial mixers market, covering their competitive landscape, capacity, and latest developments like mergers, acquisitions, and investments, expansions of capacity, and plant turnarounds. As per the industrial mixers industry analysis, many companies in market are integrating IoT and automation technologies into their mixing equipment to improve process management and data monitoring. They offer smart mixers which are equipped with sensors for real-time performance tracking, enabling predictive maintenance and improving operational efficiency.

Key Industry Players

Ekato Group

Established in 1933, the company has emerged as a prominent leader in industrial mixing technology. The company focuses on offering innovative solutions for mixing, blending, and processing in various sectors such as pharmaceuticals, chemicals, cosmetics, and food production.

Philadelphia Mixing Solutions, Ltd.

Philadelphia Mixing Solutions, Ltd., a company based in the United States, specialises in offering tailored mixing solutions for sectors such as oil and gas, water and wastewater, chemical processing, and power generation, among others.

Statiflo Group

The Statiflo Group, based in the United Kingdom, is known for its static mixers that facilitate the mixing of liquids, gases, and solids without the demand for moving parts. It offers its services in water treatment, oil and gas, chemicals, and food processing sectors.

Other major players in the industrial mixers market are Mixer Systems, Inc., Silverson, and Sulzer Ltd, among others.

Recent Developments

November 2023

The University of Birmingham Enterprise announced the launch of the  EvoPhase, an innovative technology which offers services to optimise existing and new process equipment.

October 2023

Bajaj, a major provider of consumer appliances, announced the launch of an innovative range of mixer grinders, which complies with the MIL-STD 810H military standard for rugged testing.