Report Overview

2023

Base Year

2018-2023

Historical Year

2024-2032

Forecast Year

Global Face Mask Market Outlook

The global face mask market size reached approximately USD 20.6 billion in 2023.

Key Takeaways

  • Stringent health and safety regulations to prevent the spread of infectious diseases or offer protection from high pollution levels support the demand for face masks.
  • FFP3 masks offer the highest filtering efficiency among other FFP masks, capturing at least 99% of particles in the air.
  • Gen Z and Millennials are increasingly demanding fashion-forward and customised face masks to enhance their safety as well as compliment their look.

A face mask is a covering that an individual wears over one’s face, for example, to prevent oneself from breathing bad air, or from spreading germs or to protect one’s face in a similar situation. Face masks offer good protection against respiratory illnesses, so the worldwide surgical face mask market is anticipated to expand. In the healthcare sector, there is an increased demand for protective equipment, such as face masks, as a result of increased awareness about preventative care.

Additionally, due to significant penetration of the internet and increasing mobile phone users in emerging economies, online sales of face masks are expected to increase in the coming years. Online portals provide various discounts and offers, encouraging consumers to opt for online shopping. The increased e-commerce sales, improved logistical services, more convenient payment methods, and the opportunity for big brands to reach new foreign markets, all contribute to the market growth.

Global Face Mask Market

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Key Trends and Developments

Focus on filtration efficiency and breathability; the rise of fashion-forward and customised face masks; technological innovations; and health and safety regulations are the major trends impacting the face mask market expansion

Date Development
Jul 5, 2022 Researchers created a novel N95 face mask capable of not just minimising the transmission of COVID-19 but also eliminating the SARS-CoV-2 virus upon contact.
Apr 12, 2023 Kimberly-Clark Professional, a provider of contamination control solutions for cleanrooms and laboratories, extended The RightCycle Programme, which involves recycling of PPE such as masks, to include locations like the Netherlands and Switzerland.
Dec 18, 2023 As concerns over the COVID-19 subvariant JN.1 escalate in Kerala, India, the Karnataka government mandated individuals over 60 and those with pre-existing health conditions to wear masks.
Jan 9, 2024 The Spanish government has suggested a countrywide requirement for individuals to wear masks in hospitals and health clinics due to the spread of flu and COVID across Europe.
Trends Impact
Focus on filtration efficiency and breathability in face masks With heightened awareness of respiratory health, consumers and healthcare professionals are seeking masks that strike a balance between high filtration efficiency and breathability.
Rise of fashion-forward and customised face masks Face masks have become a fashion statement for many, leading to an increase in stylish, designer, and customised mask options.
Technological innovations and smart masks The market is seeing the launch of smart masks equipped with technology for enhanced functionality, such as air purification, active ventilation, and real-time air quality monitoring.
Health and safety regulations As businesses and workplaces adapt to new health and safety guidelines, there is an increased demand for face masks as part of personal protective equipment (PPE) protocols.

Face Mask Market Trends

The focus on filtration efficiency and breathability in face masks is a critical trend that addresses the dual need for effective protection against airborne particles, pathogens, and pollutants, while also ensuring that wearers can breathe comfortably over extended periods. This balance is essential in the face mask market development for encouraging widespread mask adoption and compliance, especially in environments where masks must be worn for longer durations.

Besides, the growing trend of sustainability is shaping the market dynamics, influencing the demand for cotton-based masks, recycling of used masks, and improvements in production methods. In April 2023, Kimberly-Clark Professional, a company known for offering solutions to manage contamination in cleanrooms and laboratories, expanded its RightCycle Programme to more countries, namely the Netherlands and Switzerland. The RightCycle Programme is an initiative focused on the recycling of personal protective equipment (PPE), such as masks, which are crucial for maintaining hygiene and safety in sensitive environments. The program enables facilities in both the countries to participate in recycling efforts, helping reduce waste and promote sustainability by giving used PPE a new life instead of ending up in landfills.

Global Face Mask Market by Segment

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Market Segmentation

“Face Mask Market Report and Forecast 2024-2032” offers a detailed analysis of the market based on the following segments:

Market Breakup Categories
Type Surgical Mask (Type I, Type IIR, Others), Dust Mask (FFP1, FFP2, FFP3), N95 Respirators (Cone Style, Valved N95 Mask, Face Piece Respirator)
Material Cotton, Polypropylene, Others
Nature Reusable, Disposable
Distribution Channel Direct Distribution (Hospital, Laboratories, Community Health Centres), Retail Distribution (Hypermarket/Supermarket, Pharmacy, Convenience Stores, Online, Others)
Region North America, Europe, Asia Pacific, Latin America, Middle East and Africa

Dust masks account for a major face mask market share owing to their widespread usage in multiple end-use sectors

Dust masks, often categorised under disposable face masks, hold a significant share of the market. Dust masks are used in a variety of settings, including construction, mining, woodworking, and manufacturing, where workers are exposed to dust particles, non-toxic aerosols, and pollutants. Their versatility also extends to everyday use for protection against pollution, allergens, and other airborne particles, making them essential for both industrial workers and the general public.

Meanwhile, surgical masks are expected to witness increased demand in the coming years as surgical masks are a standard requirement in medical and healthcare facilities to protect both healthcare professionals and patients from the transmission of respiratory infections. They are designed to trap respiratory droplets emitted by the wearer, reducing the risk of spreading viruses and bacteria in clinical environments. During pandemics or outbreaks of respiratory illnesses, public health organisations often recommend or mandate the use of surgical masks to mitigate the spread of disease and such guidelines can lead to a surge in demand among the general public, alongside healthcare usage.

Polypropylene masks enjoy a considerable popularity in the face mask market due to their superior filtration property as well as comfort

By material, there has been a surge in the use of polypropylene in the face mask market due to its intrinsic benefits. Polypropylene is a synthetic, non-woven fabric known for its excellent filtration properties. It can effectively trap airborne particles, bacteria, and viruses, making it an ideal material for masks designed to protect against respiratory infections. Despite its high filtration efficiency, polypropylene allows for good air permeability, making masks comfortable to wear for extended periods; and this balance between protection and comfort is crucial for encouraging consistent mask use in healthcare settings and the general population.

The demand for cotton masks has risen notably, particularly in response to health advisories and public health crises such as the COVID-19 pandemic. Cotton masks offer a high level of comfort and breathability compared to synthetic materials as cotton's natural fibres allow for better air circulation, making these masks more comfortable to wear over extended periods, which is crucial for widespread public adoption. Furthermore, the preference for cotton as a material is expected to increase due to its sustainable nature, which can contribute to lower carbon emissions.

Global Face Mask Market by Region

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Competitive Landscape

The market players are increasing their research and development activities to gain a competitive edge in the market

Company Founded Headquarters Products
3M Company 1902 Minnesota, United States Adhesives, abrasives, laminates, passive fire protection, and personal protective equipment (PPE)
Alpha Pro Tech, Ltd. 1983 Ontario, Canada Personal protective equipment (PPE), such as masks, shields, gowns, and coveralls
Cambridge Mask Co 2015 Cambridge, United Kingdom High-quality, reusable respirator masks
Cardinal Health, Inc. 1971 Ohio, United States Medical, surgical, pharmaceutical, apparel, and fluid management products

Other major players in the face mask market include Honeywell International Inc., Kimberly-Clark Worldwide, Inc., and Moldex-Metric, Inc., among others. These companies range from multinational corporations to specialised businesses focusing on personal protective equipment (PPE).

Face Mask Market Analysis by Region

The Asia Pacific includes some of the most densely populated countries in the world, such as China and India, where urbanisation has led to increased pollution and health awareness, thereby boosting the demand for face masks. The region is also a global manufacturing powerhouse for face masks, with countries like China leading in the production of both disposable and reusable masks. This production capacity not only meets domestic demand but also supplies international markets.

The North America face mask market is also growing robustly. With a well-developed healthcare system, North America has a significant demand for medical-grade masks, driven by stringent regulations and standards for infection control. The region's economic capacity enables consumers to spend higher amounts on health and safety products, including premium and specialised masks, contributing to its market share.

Key Highlights of the Report

REPORT FEATURES DETAILS
Base Year 2023
Historical Period 2018-2023
Forecast Period 2024-2032
Scope of the Report

Historical and Forecast Trends, Industry Drivers and Constraints, Historical and Forecast Market Analysis by Segment:

  • Type
  • Material
  • Nature
  • Distribution Channel
  • Region
Breakup by Type
  • Surgical Mask
  • Dust Mask
  • N95 Respirators
Breakup by Material
  • Cotton
  • Polypropylene
  • Others
Breakup by Nature
  • Reusable
  • Disposable
Breakup by Distribution Channel
  • Direct Distribution
  • Retail Distribution
Breakup by Region
  • North America
    • United States of America 
    • Canada
  • Europe
    • United Kingdom
    • Germany
    • France
    • Italy
    • Others
  • Asia Pacific
    • China
    • Japan
    • India
    • ASEAN
    • Australia
    • Others
  • Latin America
    • Brazil
    • Argentina
    • Mexico
    • Others
  • Middle East and Africa
    • Saudi Arabia
    • United Arab Emirates
    • Nigeria
    • South Africa
    • Others
Market Dynamics
  • SWOT Analysis
  • Porter's Five Forces Analysis
  • Key Indicators for Demand
  • Key Indicators for Price
Competitive Landscape
  • Market Structure
  • Company Profiles
    • Company Overview
    • Product Portfolio
    • Demographic Reach and Achievements
    • Certifications
Companies Covered
  • The 3M Company
  • Alpha Pro Tech, Ltd.
  • Cambridge Mask Co
  • Cardinal Health, Inc.
  • Honeywell International Inc.
  • Kimberly-Clark Worldwide, Inc.
  • Moldex-Metric, Inc.
  • Others
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*While we strive to always give you current and accurate information, the numbers depicted on the website are indicative and may differ from the actual numbers in the main report. At Expert Market Research, we aim to bring you the latest insights and trends in the market. Using our analyses and forecasts, stakeholders can understand the market dynamics, navigate challenges, and capitalize on opportunities to make data-driven strategic decisions.*

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Key Questions Answered in the Report

In 2023, the global face mask market attained a value of nearly USD 20.6 billion.

The major market drivers include the rising use of face masks to prevent COVID-19 infection, expanding production of face masks, and the rising regular use of masks.

The key trends guiding the market are the rising hygiene consciousness, alarming pollution rates in many areas, and fast production techniques being used.

The major regions in the market are North America, Latin America, the Middle East and Africa, Europe, and the Asia Pacific.

The major types of face mask in the market include surgical mask, dust mask, and N65 respirators.

The major materials of face mask considered in the market report are cotton and polypropylene, among others.

The various segments based on the nature of face mask are reusable and disposable.

The significant distribution channels in the market are direct distribution and retail distribution.

The major players in the market are The 3M Company, Alpha Pro Tech, Ltd., Cambridge Mask Co, Cardinal Health, Inc., Honeywell International Inc., Kimberly-Clark Worldwide, Inc., and Moldex-Metric, Inc., among others.

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