Global Cocoa Processing Market Size Analysis Report - Market Share, Forecast Trends and Outlook (2024-2032)

Cocoa Processing Market Overview

Cocoa beans are known for their antioxidants, anti-inflammatory and anti-ageing properties, and have high levels of flavonoids, proanthocyanidins and theobromines. The risk of cardiovascular diseases, including arrhythmia, cardiomyopathy, and heart insufficiency, is further associated with flavonosides. This has contributed to a rise in the health-conscious market demand for cocoa-based products.

In addition, cocoa continues to be an essential raw material for the international chocolate industry that contributes significantly to the growth of the cocoa processing market. In several different applications from bakery, milk and beverage products and cosmetics to pharmaceutical products, cocoa applications expand apart from the chocolate industry. Cocoa products, like cocoa butter, are used in over-the-counter items in the field of personal care, including lotions, lip balls, creams, and soap bars, made to humidify the skin and treat chapped lips. In various supplements and drugs, they are also used as coating and flavouring agents.

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Cocoa Processing Market Trends

Rising Trend of Sustainability

As per the cocoa processing market dynamics and trends, there is a rise in consumer demand for eco-friendly and ethically sourced cocoa, amid the growing awareness regarding the environmental concerns. Several cocoa providers are readily investing in certification programs such as Fair Trade and Rainforest Alliance to promote the ethical production of cocoa and enhance their appeal among consumers. Moreover, in the European countries around 75% of the imported cocoa is certified sustainable, owing to the strict laws regarding deforestation and labour conditions.

Ghana and Ivory Coast, two of the largest producers of cocoa, announced the launch of a Living Income Differential (LID) program which aims to add premium to cocoa prices to support the livelihood of the cocoa farmers and encourage sustainable practices.

As consumers become more aware of the environmental and social impacts of their purchasing decisions, they are readily seeking products that align with their values. This has led to a rise in demand for cocoa that is certified organic, fair trade, or sourced from farms that incorporate sustainable agricultural practices, further fuelling the cocoa processing market value.

Moreover, the focus on improving product quality is not just about taste, it also includes improving the nutritional profile of cocoa. As consumers become more health-conscious, there is a growing interest in cocoa products that offer added health benefits such as higher antioxidant content or lower sugar levels. This has led the market players to increasingly invest in research and development to develop innovative products that cater to these health trends.

Industry News

December 2023

Koa, a Swiss-Ghana startup, announced that it has raised around USD 15 million in funding for its expansion. The company aims to increase its production output, scale up its operations, and improve its marketing and distribution capabilities.

Oct 2023

Mars company stated that under the Mars Wrigley’s Cocoa for Generations initiative, the company aims to reach its goal of 100% responsibly sourced cocoa by 2025. As of 2023, all the crop supplies of the crucial ingredients achieved its target of sustainability.

Opportunities in Cocoa Processing Industry

A shift in Consumer Preference towards Premium and Fine-Flavour Cocoa

The demand for premium and fine-flavour cocoa products has witnessed substantial growth in the North American and European regions in recent years, which can impact the cocoa processing demand forecast in these regions. This demand is driven by the high disposable income as well as the growing production of fine-flavoured cocoa in the regions. Several health-conscious consumers are also shifting their preference towards premium dark chocolate with a single origin as it is more healthy compared to its adversaries. Ecuador, a country known for its fine-flavoured cocoa, is a key supplier of the cocoa beans used in premium chocolate by several chocolate companies across the world. Countries in Europe such as Switzerland, Belgium, and Germany are some of the highest consumers of premium, single-origin cocoa.

Cocoa Processing Market Growth

Rise in Expansion of the Cocoa Processing Facilities in Emerging Nations

As per the cocoa processing market analysis, Indonesia and Brazil are two of the most significant developing countries which are enhancing their cocoa production capabilities in recent years. This demand is fuelled by the growing interest in processed cocoa products such as butter and powder as well as favourable government initiatives.

Moreover, several leading providers of cocoa are opening and expanding their cocoa processing facilities in emerging nations to expand their market reach. For instance, Cargill Group completed the expansion of a cocoa processing facility, worth USD 13 million, in Tema, Ghana, in 2021. This investment was a result of the growing demand for cocoa-based products in the country, especially the premium chocolate range.

Market Dynamics

Technological Innovations in the Processing

One major trend of cocoa processing market is the growing focus on improving the efficiency of the process, enhancing the product quality, and reducing the total waste. Some of these innovations include smart sensors and automated cocoa bean sorting systems that can improve the fermentation and drying process and lead to the production of high-quality beans that offer rich flavours. Some companies in Brazil and Ecuador, on the other hand, are using blockchain to improve the transparency in the supply chain.

In Ghana, there is a rising usage of drone technology for monitoring cocoa farms, which can reduce the demand for manual labour and improve overall efficiency. For instance, FarmDrive, a precision farming company, relies on data analytics to provide accurate data on crop health to the farmers and optimise their efficiency.

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Cocoa Processing Industry Segmentation

This report by Expert Market Research entitled “Global Cocoa Processing Market Report and Forecast 2024-2032” provides a comprehensive analysis for anyone who plans to foray into the global cocoa processing market.

Cocoa bean or cacao bean is a dried and fully fermented fatty seed which comes from the fruit of the cocoa tree or Theobroma cacao. It is primarily used to manufacture cocoa solids or powder, and cocoa butter which are further processed to manufacture various products like chocolate, bakery goods, ice cream, milk drinks, etc.

The bean types in the market can be segmented into the following:

• Forastero
• Criollo
• Trinitario
• Others

The product types in the market can be categorised as follows:

• Cocoa Butter
• Cocoa Liquor
• Cocoa Powder

It finds wide applications in the following sectors:

• Confectionery
• Bakery
• Beverages
• Pharmaceuticals
• Others

The regional markets include North America, Europe, the Asia Pacific, Latin America, and the Middle East and Africa.

Cocoa Processing Market Share

Analysis By Bean Type

Forastro is the widely used cocoa bean across the world

Forastro cocoa beans are native to the Amazon Basin and are grown in many cocoa-producing regions, including West Africa. These beans provide rich and bitter flavour and are immune to many crop diseases which boost their popularity and contribute to the cocoa processing demand. Its high usage in commercial cocoa production and high yield capacity boosts its market share.

Analysis by Product Type

The cocoa butter segment is expected to grow at a CAGR of 1.5% in the forecast period

Cocoa butter is an edible fat which is widely used in the production of chocolate due to its smooth rich texture that melts in the mouth, offering an enriching experience and boosting its cocoa processing market share. It is majorly used in dark chocolate production which caters to niche and premium segments of consumers. The high demand for premium chocolate in several European countries is further boosting its demand.

Analysis by Application

The confectionery segment is expected to grow at a CAGR of 1.6% in the forecast period

The rising incorporation of cocoa in various confectionery products such as chocolates, candies, and cakes boosts its market share. The rising consumption of chocolate in developed countries with high purchasing power contributes greatly to this segment. In developing countries, there is a growing focus on domestic production of chocolate and several leading chocolate brands are expanding their production capacity to meet this demand and enhance cocoa processing industry revenue. For instance, the bean-to-bar movement in India is extremely popular as it allows small businesses to stand out among global adversaries and lets consumers explore the unique taste of Indian cocoa.

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Cocoa Processing Market Regional Insights

North America Cocoa Processing Market Insights

The cocoa processing sector in the region is witnessing significant growth, owing to the increasing consumer preference for premium and organic chocolate as well as rising focus on ethical and sustainable cocoa sourcing. In both the United States and Canada, consumers are shifting their preference towards higher-quality chocolate options, particularly those with high cocoa percentages such as dark chocolate which can boost the growth of the cocoa processing market.

As per the data by the National Confectioners Association (NCA), the overall dark chocolate sales in the U.S. increased by 8% in 2023, fuelled by health-conscious consumers and their preference towards artisanal products. Sustainability also plays a crucial role in the North American market, with major companies such as Hershey and Mars aiming to obtain 100% sustainable cocoa by 2025. This commitment has led to an increased demand for processed cocoa sourced from certified sustainable farms.

Asia Pacific Cocoa Processing Market Insights

The Asia-Pacific region is emerging as one of the most rapidly expanding markets for cocoa processing, owing to factors such as urbanisation, increasing disposable incomes, and the adoption of Western dietary habits. Countries such as China, India, and Japan are experiencing significant growth in chocolate consumption and boosting the demand of cocoa processing market. In China and India, the rising middle class is driving demand for cocoa-based products. In Japan, a long-standing appreciation for chocolate is fuelled by innovative product offerings and marketing strategies that appeal to a wide variety of tastes.

The World Cocoa Foundation projected that chocolate consumption in China is expected to rise by 5% each year due to the growing popularity of Western foods among the younger demographic. Moreover, due to the growing demand for chocolate and cocoa-based products, several multinational companies such as Nestlé and Barry Callebaut, among others, are improving their cocoa processing capabilities in Asia through significant investments and expansion of production facilities.

Europe Cocoa Processing Market Insights

Europe is the largest global consumer of cocoa products with countries such as Germany, Belgium, and Switzerland leading in chocolate consumption. The focus on ethically sourced and high-quality products among European consumers is also expected to drive demand in the cocoa processing sector and boost cocoa processing market opportunities. 

Moreover, Europeans are the top chocolate consumers worldwide, with Switzerland's per capita consumption reaching 8.8 kg annually, according to the International Cocoa Organization (ICCO). The rising demand for chocolate among European consumers not only sustains but also fuels growth in the cocoa processing sector, letting the manufacturers innovate and expand their offerings to meet this high demand. Additionally, European Union regulations such as the deforestation-free supply chain law which requires cocoa imports to be certified as deforestation-free are encouraging more sustainable practices in cocoa sourcing and processing across the region.

Latin America Cocoa Processing Market Insights

Countries in Latin America, such as Ecuador, Peru, and Brazil, are readily focusing on the enhancement of their cocoa processing capabilities, especially for fine-flavour cocoa, which is highly valued in international markets. These efforts can boost their cocoa processing market revenue and support the cocoa farmers greatly. For instance, Ecuador, well-known for its Arriba Nacional fine-flavour cocoa, plays a significant role in the premium chocolate sector.

The International Cocoa Organization (ICCO) reported that Ecuador accounts for 70% of the global supply of fine-flavour cocoa, which is increasingly used in luxury chocolate products across the world. Several other countries in the region are mainly focusing on investments in value-added cocoa processing to expand their market share in the chocolate value chain. For instance, Brazil has been expanding its cocoa processing infrastructure, especially focusing on the production of cocoa butter and liquor for export, which are two of the most prevalent cocoa products.

Middle East and Africa Cocoa Processing Market Insights

The West African countries such as Côte d'Ivoire and Ghana, are the leading producers of cocoa on a global scale. These countries are enhancing their cocoa processing capabilities to increase the value chain and lower their reliance on raw cocoa exports. Together, these countries contribute to more than 60% of the world's cocoa output. Both countries are also investing heavily in cocoa processing facilities to boost the local production of cocoa butter, powder, and liquor.

Côte d'Ivoire has set a target to process 50% of its cocoa domestically by the year 2025 which can enhance cocoa processing market expansion. In the Middle East, the rise in disposable income and growing Western influences are fuelling the demand for chocolate products, which ultimately fuels the demand for processed cocoa. The UAE and Saudi Arabia are emerging markets in the region owing to the rising consumption of chocolate and rising efforts by international companies.

Competitive Landscape

Market players are implementing various strategic measures to enhance their market reach. Some players are mainly focusing on sustainability efforts to ensure ethical sourcing and uphold environmental accountability across the supply chain. Meanwhile, other companies are increasing investments into processing facilities within emerging markets to reduce their dependence on raw cocoa bean exports and boost local value addition.

Key Companies in the Cocoa Processing Market

Barry Callebaut

It is one of the leading providers of high-quality chocolate and cocoa products. Founded in 1996, the company has its headquarters in Switzerland, and offers products such as cocoa powder, cocoa butter, and chocolate, among others to the confectionery, bakery, and dairy sectors. The company is a major provider of cocoa to well-known chocolate and other cocoa brands.

Cargill Inc.

Founded in 185, and headquartered in Minnesota, the United States, Cargill is a leading company in the food production and cocoa processing industry. It produces products such as cocoa powder, butter, and liquor, among others in the cocoa processing sector. The company is also known for its sustainable sourcing of cocoa as well as the supply of value-added ingredients to the food and beverage sector.

Nestlé S.A

This is a prominent food and beverage, which was founded in 1867 and is based in Switzerland. The company is known for its beverages, dairy products, nutrition, and pet care, among others. The Cocoa Plan of Nestle aims to encourage responsible sourcing of cocoa and enhance the livelihood of the farmers. 

Other key players in the market are Mondelez International, among others.

Innovative Cocoa Processing Market Startups

Startups in the market are mainly focusing on incorporating sustainable initiatives and reducing waste in cocoa farming by converting by-products into value-added products. As per the cocoa processing industry analysis, several companies are utilising high-end technologies such as blockchain and AI to track the cocoa life cycle from the farm to the factory and offer transparency to its market players and consumers. 

Koa

Koa is a leading cocoa processing startup in Ghana. The company aims to reduce the waste in cocoa production by transforming the cocoa pulp into value-added products such as sweeteners instead of discarding it. The company is also establishing partnerships with several smallholder farmers to enhance their revenue streams, improve their livelihood, and overall promote waste reduction.

CocoTerra

It is a US-based startup which encourages home production of chocolate with a bean-to-bar home chocolate-making machine. This machine allows the users to process cocoa nibs and other ingredients and convert them into high-quality chocolate. This company encourages DIY food communities and chocolate enthusiasts to produce chocolate at home itself. The company has also been receiving substantial funding to enhance its production capacity and expand its business.

Recent Developments

May 2024

Lindt & Sprüngli, a chocolate manufacturer, announced the expansion of its cocoa mass production plant in canton Solothurn, Switzerland. The expansion includes a loading hall for cocoa and a laboratory to support the production.

Apr 2024

The Kerala Agricultural University in India has secured a patent for its innovative cocoa bean extraction device, which can aid the cocoa processing demand growth. This device reduces manual labour, reduces labour injuries, enhances productivity and ensures the premium quality of its products.