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Report Overview
The global body armour market reached a value of nearly USD 3.03 Billion in 2024. The market is assessed to grow at a CAGR of 5.00% during the forecast period of 2025-2034 to attain a value of around USD 4.94 Billion by 2034. The market is being driven by growing military spending, increasing use of body armour in non-military sectors, the development of smart and technologically advanced body armour systems, advancements in material sciences, and the growing trend of sustainability.
2024
Base Year
2018-2024
Historical Year
2025-2034
Forecast Year
- Body armour plays a crucial role in the military sector to provide vital protection to soldiers against threats like explosives and bullets, enhance soldier survivability, and enable them to efficiently operate in high-risk environments. As per the Stockholm International Peace Research Institute, the global military expenditure reached USD 2,443 billion in 2023, a y-o-y surge of 7%. The increasing military expenditure to enhance the capabilities of armed forces is surging investments in high-performance body armour systems.
- There is rising use of body armour in non-military sectors such as law enforcement and security amid increasing incidences of violent crimes and terrorism. This is prompting manufacturers to develop discreet, low-profile, and lightweight body armour options that offer high protection levels and quick deployment for use in urban environments. For instance, Safariland manufactures concealable and discreet body armour solutions for the law enforcement community.
- Increasing investments in R&D activities aimed at advancing body armour technologies and developing smart and technologically advanced body armour systems are creating lucrative body armour market opportunities. Smart body armour systems integrating wearable electronics, sensor technology, and health-monitoring systems are gaining significant popularity as they improve protective levels against various threats and detect injuries in real-time.
Compound Annual Growth Rate
Value in USD Billion
5%
2025-2034
Body Armour Market Outlook
*this image is indicative*
Global Body Armour Market Growth
Countries globally are increasing their defence budgets and modernising defence forces amid growing security threats, surging the demand for personal protective equipment (PPE), including body armour. In 2023, the US military spent nearly USD 820.3 billion, representing 13.3% of the country’s federal budget.
Factors such as growing geopolitical tensions, the increasing number of counterterrorism initiatives, and surging crime rates are driving the body armour market development. Rising incidences of violent crimes, especially in urban areas, are raising safety concerns, boosting the demand for civilian body armour.
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North America accounts for a significant share of the market amid an increasing number of programmes initiated by the US government such as the Soldier Protection System-Torso and Extremity Protection (SPS-TEP) to provide full body armour to armed forces and higher expenditure on the military sector.
There is an increasing demand for smart technologies, including GPS trackers, communication systems, hydration packs, and medical sensors, among others, in body armour systems to improve operational efficiency and situational awareness.
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If you choose to purchase the full report at a later stage, the amount already paid will be adjusted, and you will only need to pay the remaining balance.
Purchase the Regional Overview for
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If you choose to purchase the full report at a later stage, the amount already paid will be adjusted, and you will only need to pay the remaining balance.
Purchase the Regional Overview for
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If you choose to purchase the full report at a later stage, the amount already paid will be adjusted, and you will only need to pay the remaining balance.
Key Trends and Recent Developments
Increasing demand for lightweight body armour; advancements in material science and 3D printing; and surging focus on sustainability are favouring the body armour market expansion.
Growing demand for lightweight body armour
There is a growing demand for lightweight body armour that enables wearers to increase speed, mobility, and endurance while reducing fatigue. Manufacturers are increasingly investing in advanced materials like Dyneema, Kevlar, ultra-high-molecular-weight polyethylene (UHMWPE), and graphene to develop lightweight body armour with enhanced protection and comfort.
Advancements in material sciences
Advancements in material sciences are leading to the development of lightweight materials that offer better protection and ballistic performance than traditional materials for use in body armour solutions. Increasing research in multi-functional materials is expected to drive the creation of body armour that protects wearers from ballistic threats as well as blunt force trauma, knife stabs, and explosions.
Increasing use of 3D printing
Key players are increasingly leveraging 3D printing technology to create body armour systems that are made with lightweight structures and advanced composites and conform to an individual’s body shape for improved mobility and comfort and enhanced coverage accuracy. Additive manufacturing also supports the development of modular armour systems, enabling users to interchange panels and integrate accessories as per their requirements.
Growing focus on sustainability
The growing focus on sustainability is driving the body armour market development. Manufacturers are shifting towards recycled fibres, bio-based polymers, and natural fibres that can reduce the environmental impact of production while enhancing the mobility and comfort of wearers. They are also adopting energy-efficient manufacturing processes and utilising renewable energy sources to optimise manufacturing workflow and reduce carbon emissions.
Global Body Armour Market Trends
There is a growing deployment of 3D printing to upgrade existing body armour systems, extending their performance and lifecycle. Nanomaterials, due to their low weight and excellent strength, are increasingly used as raw materials in 3D printing body armour systems with improved impact protection and excellent resistance to cracking and scratching. Moreover, the rising focus on sustainability is boosting the applications of 3D printing to create materials with little to no waste, hence reducing the quantity of raw material waste.
Key players in the body armour market are attempting to develop self-healing materials for maintaining the integrity of body armour and lowering incidences of failure after an impact. Advancements in material technologies are expected to drive the development of customised body armour that can be tailored in accordance with the specific needs of a wearer.
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Global Body Armour Industry Segmentation
The EMR’s report titled “Global Body Armour Market Report and Forecast 2025-2034” offers a detailed analysis of the market based on the following segments:
Market Breakup by Product
- Soft Armour
- Hard Armour
- Accessories
Market Breakup by Level
- Level I
- Level IIA
- Level II
- Level IIIA
- Level III
- Level IV
Market Breakup by Material
- Steel
- Ultra-high-molecular-weight polyethylene (UHMWPE)
- Aramid
- Composite ceramic
- Others
Market Breakup by Application
- Defence
- Law enforcement protection
- Civilians
- Others
Market Breakup by Region
- North America
- Europe
- Asia Pacific
- Latin America
- Middle East and Africa
Global Body Armour Market Share
As per the body armour market analysis, soft body armour accounts for a significant share of the market as it is made from flexible materials that can conform to the wearer’s body shape. Soft body armour is lightweight, concealable, and comfortable; hence it is typically used by military personnel and law enforcement officers who must remain agile in high-pressure situations.
Hard body armour, made from ceramic, steel, or polyethylene, offers enhanced protection against high-powered ammunition and rifle threats. It is typically used by military personnel in high-risk environments, specialised law enforcement units facing high-risk situations, and private security companies working in dangerous environments. Meanwhile, body armour accessories such as helmets and carrier systems are designed to enhance the versatility, comfort, and functionality of body armour systems.
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Competitive Landscape
Key body armour market players are actively investing in research and development (R&D) activities to create stronger, lighter, and more flexible materials. They are also exploring the use of recyclable and bio-based solutions to lower the environmental impact of their products. Besides, body armour companies, by utilising technologies like 3D printing, are attempting to develop personalised and customised solutions.
Kejo Limited Company
Kejo Limited Company, established in 1997 and headquartered in Florida, United States, is a key supplier of body armour to the US Navy, US Army, Marines, and the US Air Force. Its KEJO™ Saviour ™ EOD Bomb Suit is designed to provide maximum protection with minimum weight, making it one of the world’s most advanced high-performance affordable suits.
BAE Systems plc.
BAE Systems plc., headquartered in London, United Kingdom, and founded in 1999, is one of the world’s biggest aerospace and defence companies. It offers innovative technologies to empower businesses to detect and defend against the latest cyber and physical threats and deliver advanced technologies.
Armored Republic LLC
Armored Republic LLC, headquartered in Arizona, United States, and established in 2012, is a prominent manufacturer of body armour solutions designed for rifle and pistol threat protection. The company develops innovative new products and affordable body armour and ballistic systems.
Craig International Ballistics Pty Ltd.
Craig International Ballistics Pty Ltd., founded in the late 1990s and headquartered in Australia, is a leading manufacturer of combat-proven armour systems. The company has supplied over 350,000 soft armour inserts, training products, and hard ballistic plates to the ADF.
*Please note that this is only a partial list; the complete list of key players is available in the full report. Additionally, the list of key players can be customized to better suit your needs.*
Other key players in the body armour market include Pacific Safety Products Inc., and Ballistic Body Armour (Pty) Ltd, among others.
*While we strive to always give you current and accurate information, the numbers depicted on the website are indicative and may differ from the actual numbers in the main report. At Expert Market Research, we aim to bring you the latest insights and trends in the market. Using our analyses and forecasts, stakeholders can understand the market dynamics, navigate challenges, and capitalize on opportunities to make data-driven strategic decisions.*
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Key Questions Answered in the Report
In 2024, the market reached an approximate value of USD 3.03 Billion.
The market is assessed to grow at a CAGR of 5.00% between 2025 and 2034.
The major drivers of the industry, such as the rising technological advancements and the introduction of innovative products such as modular tactical jackets, are expected to aid the market growth.
The key market trends guiding the growth of the market include the modernisation of traditional systems and the increasing warfare and border disputes in countries.
The major regions in the industry are North America, Latin America, the Middle East and Africa, Europe, and the Asia Pacific, with the Asia Pacific is anticipated to be the leading market.
Soft armour, hard armour, and accessories are the leading products in the market.
Level I, level IIA, level II, level IIIA, level III, and level IV are the major levels of the product in the market.
Steel, ultra-high-molecular-weight polyethylene (UHMWPE), aramid, and composite ceramic, among others, are the significant materials of the product in the industry.
Defence, law enforcement protection, and civilians, among others, are the major application segments of the product.
The major players in the industry are Kejo Limited Company, BAE Systems plc., Armored Republic LLC, Craig International Ballistics Pty Ltd., Pacific Safety Products Inc., Ballistic Body Armour (Pty) Ltd and Others.
The market is estimated to witness healthy growth in the forecast period of 2025-2034 to reach a value of around USD 4.94 Billion by 2034.
Report Summary
Explore our key highlights of the report and gain a concise overview of key findings, trends, and actionable insights that will empower your strategic decisions.
| REPORT FEATURES | DETAILS |
| Base Year | 2024 |
| Historical Period | 2018-2024 |
| Forecast Period | 2025-2034 |
| Scope of the Report |
Historical and Forecast Trends, Industry Drivers and Constraints, Historical and Forecast Market Analysis by Segment:
|
| Breakup by Product |
|
| Breakup by Level |
|
| Breakup by Material |
|
| Breakup by Application |
|
| Breakup by Region |
|
| Market Dynamics |
|
| Competitive Landscape |
|
| Companies Covered |
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