Global Aluminium Foil Market Report and Forecast 2024-2032

Aluminium Foil Market Outlook

• China produced 3.53 million metric tonnes of aluminium foil in 2019, whereas Japan's aluminium foil production reached 300,000 tonnes.

• As per industry reports, in 2020, the entire Arab region produced approximately 5 million tonnes of aluminium foil which increased aluminium foil market value.

• Average aluminium consumption in European cars increased from 174 kg in 2019 to 205 kg in 2022, a rise of 18%.

• By 2026, the average aluminium content in automobiles is expected to reach 237 kg, and by 2030, it is projected to be 256 kg per vehicle.

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Aluminium Foil Market Growth

Aluminium is an eco-friendly and sustainable metal due to its high recycling rate and lightweight. Aluminium foil saves more resources than it consumes during production, which is why it is considered an ideal material for several applications. Due to its many qualities, aluminium foil is important for the effective functioning of many crucial components in food and beverage packaging, transportation, construction, and interior design.

Rising demand for wrapper, container, and pouch aluminium foils in the food and pharmaceutical industries, owing to aluminium foil’s capability to offer improved shelf life and greater flexibility for stored products, is likely to stimulate the growth of the aluminium foil market. Aluminium packaging solutions are widely employed for product protection and rapid serve purposes in supermarket and convenience stores, catering services, bakeries, and quick service restaurants. The market is also influenced by the rise in the use of aluminium cans in beverage packaging, which is contributing to the growth of the market.

Key Trends and Recent Developments

Shift towards sustainable packaging solutions, increased use in food and beverage packaging, and growing use in EVs and air conditioning systems are factors shaping the aluminium foil market outlook.

June 2024

HYKE gin is launching its signature "Saved Grape" gin in 100% recycled aluminium bottles. The new bottles are lightweight, use 90% less energy than glass, and have a plastic-free compostable lid seal.

June 2024

Ball Corporation, a global leader in sustainable packaging in the aluminium foil industry, has partnered with CavinKare, a pioneer in the dairy industry, to introduce retort two-piece aluminium cans for CavinKare's popular milkshakes. This move aims to provide a packaging solution that preserves the flavour, nutrients, and freshness of dairy products.

June 2024

Zimbabwe is aiming to boost its lightweight metal production by beneficiating aluminium and aims to achieve an annual production capacity of over 500,000 tonnes by establishing processing plants in Zimbabwe.

Shift towards sustainable packaging solutions

The trend towards sustainable packaging solutions is driving innovation in aluminium foil production. Companies like Ball Corporation are developing recyclable and biodegradable aluminium foil packaging options to reduce environmental impact, which is leading to aluminium foil market development.

Increased use in food and beverage packaging

The demand for convenient and hygienic packaging solutions is driving the use of aluminium foil in food and beverage applications. Companies like Nestle use aluminium foil to package their coffee and chocolate products.

Growing demand in pharmaceutical packaging

The pharmaceutical industry is experiencing a surge in demand for aluminium foil, particularly for packaging pharmaceutical products. For example, companies like Pfizer use aluminium foil to package their medications.

Increased use in electric vehicles and air conditioning systems

The growing demand for electric vehicles (EVs) and air conditioning systems is driving the expansion of the aluminium foil industry in these applications. For example, companies like Tesla use aluminium foil in their EV batteries for thermal insulation, while companies like Carrier use it in air conditioning systems for heat exchangers.

Aluminium Foil Market Trends

Aluminium pouches are gaining popularity in the market because they increase product shelf life and hygiene while maintaining chemical properties, shape, and melting resistance when exposed to sunlight. Vendors have also developed novel aluminium foil packaging solutions for the organised retail and packaged goods markets in response to consumer demand for convenient and lightweight packaging.

According to the aluminium foil market analysis, the product is also used in technical applications such as vapour barriers in house construction or insulation in pipe systems. In the construction industry, a major application of aluminium foil is insulation; it is used to create a heat-insulating layer for the insulation of pipes and ducts. Aluminium foil is also used as a top layer for insulating materials such as stone wool, foam insulation panels, and lamellar mats in the construction industry to insulate buildings. The film acts as a vapour barrier, ensuring that no water vapour penetrates the insulation material, preventing mould growth and moisture damage.

Industry Outlook

As per the aluminium foil industry analysis, the demand for aluminium is expected to witness a growth of 40% by 2030. Around two-thirds of this demand comes from China, which is expected to require around 12.3 million tonnes to meet the requirements of the country by 2030, whereas the rest of the countries in Asia are expected to require around 8.6 million tonnes of aluminium. According to the Opportunities For Aluminium In A Post-Covid Economy, construction, electrical, packaging, and transportation sectors account for about 75% of the total demand for aluminium in the world.

The aluminium packaging sector is expected to witness an increase of 3.3 million tonnes from 2020 to 2030, which can contribute to the aluminium foil industry revenue. This growth is expected to be driven by the rising demand for aluminium foils in food and chemical packaging as well as the prominence of canned drinks in North America and Europe, among other regions.

Market players are making efforts to improve the characteristics of aluminium foil Gansu Dongxing For instance, Jiayu New Materials Co., Ltd achieved a significant breakthrough in 1235F double zero foil of aluminium, which enhances its mechanical qualities to make it more suitable for the production of aluminium sheets and can boost the growth of the aluminium foil industry growth.

Some players are also investing in establishing state-of-the-art manufacturing facilities to boost their market reach. For example, SRF Limited announced the opening of a new aluminium foil production facility in Madhya Pradesh, India, in January 2024 which can produce around 20,000 MTPA of rolled aluminium foil.

The Growth of the Global Market Driven by Packaging Demand and Sustainability

• Packaging Demand: The rising demand for flexible and convenient packaging solutions in the food and beverage industry drives market growth for aluminium foil.

• Sustainability: Aluminium foil is recyclable and eco-friendly, making it a preferred choice for sustainable packaging solutions and increasing aluminium foil demand forecast.

• Industrial Applications: Aluminium foil's use in various industrial applications, including insulation, electronics, and automotive, supports market demand.

• Food Preservation: The ability of aluminium foil to preserve food quality and extend shelf life boosts its use in the food packaging sector.

Challenges Impacting the Growth of the Global Market Include Price Volatility and Competition from Alternatives

• Price Volatility: Fluctuations in the prices of raw materials, particularly aluminium, can impact production costs and pricing strategies.

• Competition from Alternatives: Competition from alternative packaging materials, such as plastic and paper, can affect aluminium foil demand growth.

• Environmental Concerns: Despite being recyclable, the environmental impact of aluminium production processes can be a concern.

• Supply Chain Disruptions: Disruptions in the supply chain, including raw material availability and transportation, can affect market stability.

Opportunities in the Global Market Driven by Technological Advancements and Emerging Markets

• Emerging Markets: As per the aluminium foil market dynamic and trends, expanding into emerging markets with growing packaging and industrial sectors supports market growth.

• Healthcare Sector: Increasing use of aluminium foil in the healthcare sector for packaging pharmaceuticals and medical devices offers significant potential.

• Customization: Providing customized aluminium foil products to meet specific industry requirements and consumer preferences can drive market differentiation.

Setbacks Faced by the Global Market Due to Regulatory Challenges and Energy Costs

• Regulatory Challenges: Navigating complex regulatory requirements related to food safety, recycling, and environmental standards can be challenging and reduce aluminium foil market opportunities.

• Energy Costs: High energy consumption in aluminium production processes can impact profitability and sustainability.

• Consumer Awareness: Limited consumer awareness about the benefits and recyclability of aluminium foil can affect market demand.

Key Players in the Global Market and Their Strategic Initiatives:

Hindalco Industries Limited

• Capacity Expansion: Expanding production capacities to meet increasing global demand for aluminium foil can increase aluminium foil market revenue.

• Market Penetration: Increasing the market penetration through partnerships and acquisitions.

• Sustainability Initiatives: Sustainability initiatives can reduce the environmental impact of aluminium production.

Amcor plc

• Innovation Focus: Investing in research and development to create innovative and high-performance aluminium foil products increases aluminium foil demand.

• Global Reach: Strategic investments can increase market reach.

• Consumer Engagement: Educational campaigns about the benefits and recyclability of aluminium foil can increase engagement.

Reynolds Group Holdings

• Efficiency Improvements: Better production processes can enhance efficiency and reduce costs.

• Product Diversification: Expanding its product portfolio to include a wide range of aluminium foil products for diverse applications boosts the demand of aluminium foil market.

• Brand Strength: Brand recognition can maintain market leadership and consumer trust.

Eurofoil

• Market Expansion: Expanding market reach through strategic partnerships and distribution networks in emerging markets.

• Sustainability Commitment: Committing to sustainability by promoting the use of recycled aluminium and eco-friendly production practices boosts aluminium foil market share.

• Quality Assurance: Ensuring high-quality standards and consistent supply of aluminium foil through rigorous quality control measures.

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Aluminium Foil Industry Segmentations

The EMR’s report titled “Aluminium Foil Market Report and Forecast 2024-2032” offers a detailed analysis of the market based on the following segments:

Market Breakup by Application

• Wrapper Foils

• Container Foils

• Foil Lids

• Pouches

• Blister Packs

• Collapsible Tubes

• Others

Market Breakup by End-Use

• Packaging 
  • Food and Beverage 
  • Tobacco
  • Pharmaceutical
  • Cosmetics
• Industrial

Market Breakup by Region

• North America 

• Europe 

• Asia Pacific 

• Latin America 

• Middle East and Africa

Aluminium Foil Market Share

Wrapper and container foils are high in demand due to the rising demand for secure packaging materials

Foil lids are used as seals for containers like jars and cans, protecting the contents and providing a tamper-evident closure and are expected to witness growth in the aluminium foil industry. Pouches, which are flexible, leak-proof bags, are used for packaging a variety of products, from food and beverages to cosmetics and pharmaceuticals. Blister packs, which provide a secure and tamper-evident seal, are commonly used for packaging pharmaceuticals and cosmetics, while collapsible tubes are used for products like toothpaste, creams, and ointments.

Wrapper foils account for a prominent share as these are the most widely used aluminium foils, commonly used for wrapping food items such as sandwiches, snacks, and baked goods. Major food companies like Kraft Heinz and Mondelez International use aluminium wrapper foils to package their products.

Container foils are another key product segment in the aluminium foil market report, used for packaging food and beverages in containers like cans, jars, and bottles. This segment is expected to grow at the fastest rate over the forecast period as the demand for convenient and secure packaging solutions increases. Companies like Ball Corporation and Crown Holdings are major suppliers of aluminium container foils.

The market is likely to be driven by its use in packaging and applications across sectors

The packaging segment is the largest segment in the aluminium foil market as this foil is widely used in packaging due to its capacity to resist oxygen, smells, moisture, gases, light, and germs. It is used to package food products like frozen items, baked goods, snacks, and confectionery, beverages like beer and wine, and pharmaceuticals. The demand for aluminium foil in packaging is driven by the increasing consumption of packaged food and beverages globally. Furthermore, Nestle USA announced plans to invest USD 100 million in expanding its frozen food factory in South Carolina, which is expected to drive the aluminium foil market growth.

The industrial segment includes various applications of aluminium foil in industries such as automotive, aerospace, and construction. In the automotive industry, aluminium foil is used for heat shields, insulation, and other components. As per industry reports, Toyota Motor revealed plans to develop a USD 1.3 billion battery plant for hybrid and electric cars in North Carolina, which will increase demand for aluminium foil in the automotive industry. In the aerospace industry, it is used for heat shields and insulation in aircraft. In the construction industry, aluminium foil is used for insulation, fireproofing, and other applications.

Competitive Landscape

Market players are focused on developing sustainable packaging solutions and expanding their manufacturing capacities to meet growing demand from various industries.

Hindalco Industries Ltd. is one of India's largest aluminium manufacturing companies and the world's largest flat-rolled products player and recycler of aluminium. Founded in 1958 and headquartered in Mumbai, India, it offers aluminium downstream products, including extrusions, foils, wire rods, and billets.

Amcor plc is a packaging company in the aluminium foil industry that develops and produces rigid containers and flexible packaging products. Founded in 1860, its headquarters are in Melbourne, Australia. It offers various aluminium foils for packaging, insulation, and industrial uses.

Eurofoil is a Luxembourg-based company that specialises in the production of aluminium foil for packaging, insulation, and technical applications. Founded in 1961, its headquarters are in Luxembourg.

Henan Huawei Aluminium Co., Ltd. offers a range of aluminium foil products for various applications, including packaging, insulation, and technical uses. Founded in 1993, its headquarters are in Henan, China. The company is a significant player in the aluminium foil market.

Other key players in the global market include Zhejiang Junma Aluminium Industry Co. Ltd., among others.

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Aluminium Foil Market Regional Analysis

The Asia Pacific accounts for a major market share due to the growing usage of aluminium foil packaging as well as the rising construction of aluminium production facilities in the region. For instance, the construction of the Nalco Sundergarh Aluminium Smelter Power Plant is expected to commence in Odisha, India, in 2025 and can contribute to the aluminium foil market expansion.

Key Highlights of the Report

Aluminium Foil Market Report Snapshots

Aluminium Foil Market Size

Aluminium Foil Market Growth

Aluminium Foil Market Trends

Aluminium Foil Market Share

Aluminium Foil Companies

Aluminium Foil Market Regional Analysis