Zinc Tetroxycyanurate Manufacturing Plant Project Report 2025

The report is the result of extensive primary and secondary research, offering a detailed analysis of current market trends. It profiles key industry players, giving insights into their market strategies, production capacities, and financial performance, which are crucial for benchmarking and competitive analysis.

It delves into historical, current, and forecasted price trends, helping stakeholders understand market dynamics and price volatility. The report provides a thorough analysis of the mass balance and raw materials requirements, ensuring a clear understanding of the input-output ratios essential for efficient production. Detailed examinations of the various unit operations integral to the zinc tetroxycyanurate manufacturing process are included, highlighting process optimisation techniques and technological advancements.

The report presents a comprehensive capital cost analysis, detailing the financial investment required for setting up a zinc tetroxycyanurate plant. This includes an exhaustive breakdown of costs associated with raw materials, catchem, utilities, labour, packaging, transportation, land acquisition, construction, and machinery. Additionally, it offers an in-depth look at the operating costs, providing clarity on the recurring expenses involved in running the plant.

Projected profit margins and optimal product pricing strategies are outlined, offering guidance on maximising profitability. The report also addresses regulatory frameworks, environmental impacts, and sustainability measures pertinent to the zinc tetroxycyanurate industry.

About Zinc Tetroxycyanurate

Zinc tetroxycyanurate is a chemical compound known for its application as a rust-inhibitive primer pigment. It is characterised by its yellow colour and is used in anti-corrosive primer paint systems, particularly effective on non-ferrous metals like aluminium and galvanised iron. This compound enhances the adhesion of subsequent paint layers, making it a valuable component in various industrial coatings. Its use became prominent in the mid-20th century, particularly for applications requiring resistance to corrosion and environmental degradation.

Properties of Zinc Tetroxycyanurate

Zinc tetroxycyanurate appears as a yellow pigment with a specific gravity of 3.0 to 3.5 g/cm³ and an oil absorption of 15-35 g per 100 grams. The particle size is typically less than 10 micrometers, enhancing its performance in coatings. It has a low volatile matter content of no more than 1.0% and minimal water solubility, less than 0.5%. The compound contains approximately 68.5% to 72% zinc content as ZnO and about 17% to 19% chromic anhydride (CrO₃). Its pH level is generally neutral, around 6.5 to 7.5, contributing to its effectiveness as an anti-corrosive primer, particularly on non-ferrous metals like aluminium.

Manufacturing Process of Zinc Tetroxycyanurate

The production process of zinc tetroxycyanurate involves several key steps. First, the reactants, zinc oxide (ZnO) and cyanuric acid are gathered. These materials are then combined in a suitable mixing vessel, where deionised water is added to create a paste-like consistency. The mixture is subsequently heated to a temperature between 100°C and 180°C, maintaining a pressure of 1 to 10 bar during this phase. The heating allows the reactants to undergo a chemical reaction over a period of 1 to 2 hours, resulting in the formation of zinc tetroxycyanurate. After the reaction is complete, the mixture is cooled to room temperature. The product is then filtered to separate solid zinc tetroxycyanurate from any remaining liquid. Following filtration, the solid is washed with water to remove impurities and then dried in an oven at 120°C until the moisture content is reduced to less than 1%.

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Synthesis of Zinc Tetroxycyanurate

Below is the process involved in the production of zinc tetroxycyanurate:

Reaction 1: Zinc Oxide and Cyanuric Acid Reaction

The process begins by reacting zinc oxide (ZnO) with cyanuric acid (C₃H₃N₃O₃). In the presence of water, this reaction forms zinc cyanurate intermediates.

3 ZnO + C₃H₃N₃O₃ → Zn(C₃H₃N₃O₃)₃ (Zinc Cyanurate Complex)

Reaction 2: Formation of Zinc Tetroxycyanurate

The zinc cyanurate complex is further treated with additional sodium hydroxide (NaOH) to form zinc tetroxycyanurate. The hydroxide ions help in forming a more stable structure of the tetroxycyanurate compound.

Zn(C₃H₃N₃O₃)₃ + 4 NaOH → Zn(C₃H₃N₃O₃)₄ + 4 H₂O

Applications and Drivers of Zinc Tetroxycyanurate

Zinc tetroxycyanurate is primarily used as an anti-corrosive pigment in primer systems for non-ferrous metals like aluminum and galvanised iron, enhancing adhesion and protection against environmental degradation. For instance, it is used in synthetic enamels, epoxy primers, and marine coatings, which are crucial for maintaining the integrity of surfaces exposed to harsh conditions. Additionally, zinc tetroxycyanurate serves as a stabiliser in PVC formulations, improving thermal stability and ageing resistance. According to government reports, the increasing demand for eco-friendly alternatives to traditional heavy metal-based pigments is driving the market, as zinc tetroxycyanurate offers a non-toxic solution while maintaining performance standards. Furthermore, its effectiveness in reducing the decomposition temperature of azodicarbonamide (ADC) foaming agents highlights its versatility in rubber and plastic applications.

Key Features of the Zinc Tetroxycyanurate Production Cost Report:

This production cost analysis report by Expert Market Research scrutinises the zinc tetroxycyanurate manufacturing process, offering a comprehensive overview necessary for stakeholders considering venturing into this sector. Based on the latest economic data, the report encompasses detailed insights into the primary process flow, raw material requirements, reactions involved, utility costs, operating costs, capital investments, pricing strategies, and profit margins. This report is an indispensable resource for entrepreneurs, investors, researchers, consultants, business strategists, and all those who have any kind of stake in the zinc tetroxycyanurate industry. It equips them with essential information and strategic insights to effectively navigate the complexities of the market.

The following sections detail the comprehensive scope of the prefeasibility report for a zinc tetroxycyanurate production plant:

• Market Dynamics and Trends: This section analyses the prevailing market conditions, growth drivers, and trends impacting the zinc tetroxycyanurate industry. It offers a thorough examination of demand fluctuations and projections.
• Geographic Analysis: Detailed insights into the major regions active in zinc tetroxycyanurate production and consumption, highlighting regional market specifics and growth potential.
• Key Industry Players: Profiles of leading manufacturers in the zinc tetroxycyanurate sector, outlining their market share, strategic positions, and operational strengths.
• Price Fluctuations: Analysis of historical, current, and projected price trends, providing stakeholders with essential pricing intelligence.
• Technical Specifications and Process Description: A detailed overview of the zinc tetroxycyanurate production process including the technology used and innovations within the industry.
• Raw Material Requirements and Sourcing: Evaluation of necessary raw materials, their sourcing strategies, and cost implications.
• Utility Requirements and Costs: Detailed analysis of utilities needed to produce zinc tetroxycyanurate, such as electricity, steam, and process water along with their cost assessments.
• Labour Force Dynamics: Insights into manpower requirements, including skill specifications and labour cost projections.
• Packaging Needs: Overview of packaging requirements for zinc tetroxycyanurate to ensure product integrity and cost efficiency.
• Logistics and Transportation: Examination of transportation needs and logistics planning for distribution and supply chain efficiency.
• Capital and Operating Costs: An in-depth look at investment requirements, including land acquisition and its development cost, civil work costs, construction, machinery procurement, and ongoing operational expenses, such as salaries and wages, plant overheads, tax and insurance as well as packaging, transportation, and administration costs.
• Financial Performance and Profitability Analysis: Projected profit margins and return on investment based on current market and operational parameters.
• Product Pricing Strategy: Recommendations on pricing mechanisms based on industry benchmarks and production costs.
• Environmental Impact and Regulatory Compliance: Analysis of environmental considerations and compliance with local and international regulations.
• Risk Assessment and Mitigation Strategies: Identification of potential risks associated with zinc tetroxycyanurate production and strategies to mitigate them.

Key Questions Addressed:

• What are the detailed unit operations for zinc tetroxycyanurate production?
• Who are major technology licensors with their process evaluation?
• How are raw materials or catchem procured and what are their cost implications?
• What utilities are essential for production and what will they cost?
• What are the labour requirements and how does this affect operational costs?
• What packaging solutions are optimal for cost and efficiency?
• What logistical arrangements are necessary for efficient product distribution?
• What are the estimated land and construction costs for a new zinc tetroxycyanurate plant?
• How can profitability be maximised in the zinc tetroxycyanurate market?
• What pricing strategy should be adopted for zinc tetroxycyanurate to remain competitive?

This prefeasibility report aims to equip potential investors and existing manufacturers with crucial insights to make informed decisions in the zinc tetroxycyanurate industry.