Erioglaucine Disodium Salt Manufacturing Plant Project Report 2024

The report is the result of extensive primary and secondary research, offering a detailed analysis of current market trends. It profiles key industry players, giving insights into their market strategies, production capacities, and financial performance, which are crucial for benchmarking and competitive analysis.

It delves into historical, current, and forecasted price trends, helping stakeholders understand market dynamics and price volatility. The report provides a thorough analysis of the mass balance and raw materials requirements, ensuring a clear understanding of the input-output ratios essential for efficient production. Detailed examinations of the various unit operations integral to the erioglaucine disodium salt manufacturing process are included, highlighting process optimisation techniques and technological advancements.

The report presents a comprehensive capital cost analysis, detailing the financial investment required for setting up an erioglaucine disodium salt plant. This includes an exhaustive breakdown of costs associated with raw materials, catchem, utilities, labour, packaging, transportation, land acquisition, construction, and machinery. Additionally, it offers an in-depth look at the operating costs, providing clarity on the recurring expenses involved in running the plant.

Projected profit margins and optimal product pricing strategies are outlined, offering guidance on maximising profitability. The report also addresses regulatory frameworks, environmental impacts, and sustainability measures pertinent to the erioglaucine disodium salt industry.

About Erioglaucine Disodium Salt

Erioglaucine disodium salt, also known as Acid Blue 9 or FD&C Blue No. 1, is a widely used blue food colouring and dye with the molecular formula C37H34Na2N2O9S3. It is a dark purple powder that is soluble in water and has a colour index number of 42090. Erioglaucine was first synthesized in the late 19th century, however, it was approved for use as a food colouring in the United States in 1969. Today, it is used in several food, cosmetics, and pharmaceuticals products.

Properties of Erioglaucine Disodium Salt

Erioglaucine disodium salt, also known as Acid Blue 9 or FD&C Blue No. 1, is a dark purple powder that appears as shiny, deep purple to bronze-coloured particles with a metallic lustre. It is odourless and highly soluble in water, with a solubility of 1 mg/mL. The compound has a molecular formula of C37H34Na2N2O9S3 and a molecular weight of 792.85. 

Manufacturing Process of Erioglaucine Disodium Salt

The production process of erioglaucine disodium salt involves several key steps. First, raw materials such as benzaldehyde, aniline, and 2-naphthol are purified and prepared. A condensation reaction occurs between benzaldehyde and aniline to form a leuco-base, which is then oxidised to create a dye intermediate. This intermediate undergoes sulfonation using fuming sulfuric acid, followed by neutralisation and filtration. The resulting crude erioglaucine is purified through column chromatography. Finally, the purified dye is converted into its disodium salt form by reacting it with sodium hydroxide, after which the product is precipitated, filtered, and dried to obtain the final erioglaucine disodium salt.

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Synthesis of Erioglaucine Disodium Salt

Below are the detailed steps involved in the process:

Raw Materials

• Aniline (C6H5NH2)

• Sodium nitrite (NaNO2)

• Sulfuric acid (H2SO4)

• Sodium carbonate (Na2CO3)

• Sodium hydroxide (NaOH)

• Acetaldehyde (CH3CHO)

• Other reagents for purification

Process Description

Step 1: Diazotisation of Aniline

Aniline is first diazotized by reacting it with sodium nitrite in the presence of sulfuric acid to form diazonium salt.

C6H5NH2 + NaNO2 + 2HCl → C6H5N2+Cl- + NaCl + 2H2O

Step 2: Coupling Reaction

The diazonium salt is then coupled with acetaldehyde under alkaline conditions to form the intermediate product.

C6H5N2+Cl- + CH3CHO → C6H5N=N-C6H4-CHO

Step 3: Sulfonation

The intermediate product undergoes sulfonation by reacting with sulfuric acid to introduce sulfonic acid groups, forming a sulfonated intermediate.

C6H5N=N-C6H4-CHO + H2SO4 → C6H5N=N-C6H3(SO3H)-CHO

Step 4: Neutralisation and Formation of Erioglaucine

The sulfonated intermediate is then neutralised using sodium carbonate or sodium hydroxide to form erioglaucine disodium salt.

C6H5N=N-C6H3(SO3H)-CHO + Na2CO3 → C6H5N=N-C6H3(SO3Na)2-CHO + CO2 + H2O

Step 5: Purification

The final product is purified through filtration, washing, and drying to obtain pure erioglaucine disodium salt.

C6H5N=N-C6H3(SO3Na)2-CHO (crude) → C6H5N=N-C6H3(SO3Na)2-CHO (pure)

Applications and Drivers of Erioglaucine Disodium Salt

Erioglaucine disodium salt is commonly used to colour foods, drugs, and cosmetics, such as beverages, candies, ice creams, toothpaste, and mouthwash. The compound is also used as a biological stain in microscopy and as a colourant in inks, paints, and textiles. The key drivers for the use of erioglaucine disodium salt include its intense blue colour, water solubility, and stability under various conditions. 

Key Features of the Erioglaucine Disodium Salt Production Cost Report:

This production cost analysis report by Expert Market Research scrutinises the erioglaucine disodium salt manufacturing process, offering a comprehensive overview necessary for stakeholders considering venturing into this sector. Based on the latest economic data, the report encompasses detailed insights into the primary process flow, raw material requirements, reactions involved, utility costs, operating costs, capital investments, pricing strategies, and profit margins. This report is an indispensable resource for entrepreneurs, investors, researchers, consultants, business strategists, and all those who have any kind of stake in the erioglaucine disodium salt industry. It equips them with essential information and strategic insights to effectively navigate the complexities of the market.

The following sections detail the comprehensive scope of the prefeasibility report for an erioglaucine disodium salt production plant:

• Market Dynamics and Trends: This section analyses the prevailing market conditions, growth drivers, and trends impacting the erioglaucine disodium salt industry. It offers a thorough examination of demand fluctuations and projections.

• Geographic Analysis: Detailed insights into the major regions active in erioglaucine disodium salt production and consumption, highlighting regional market specifics and growth potential.

• Key Industry Players: Profiles of leading manufacturers in the erioglaucine disodium salt sector, outlining their market share, strategic positions, and operational strengths.

• Price Fluctuations: Analysis of historical, current, and projected price trends, providing stakeholders with essential pricing intelligence.

• Technical Specifications and Process Description: A detailed overview of the erioglaucine disodium salt production process including the technology used and innovations within the industry.

• Raw Material Requirements and Sourcing: Evaluation of necessary raw materials, their sourcing strategies, and cost implications.

• Utility Requirements and Costs: Detailed analysis of utilities needed to produce erioglaucine disodium salt, such as electricity, steam, and process water along with their cost assessments. 

• Labour Force Dynamics: Insights into manpower requirements, including skill specifications and labour cost projections.

• Packaging Needs: Overview of packaging requirements for erioglaucine disodium salt to ensure product integrity and cost efficiency.

• Logistics and Transportation: Examination of transportation needs and logistics planning for distribution and supply chain efficiency.

• Capital and Operating Costs: An in-depth look at investment requirements, including land acquisition and its development cost, civil work costs, construction, machinery procurement, and ongoing operational expenses, such as salaries and wages, plant overheads, tax and insurance as well as packaging, transportation, and administration costs.

• Financial Performance and Profitability Analysis: Projected profit margins and return on investment based on current market and operational parameters.

• Product Pricing Strategy: Recommendations on pricing mechanisms based on industry benchmarks and production costs.

• Environmental Impact and Regulatory Compliance: Analysis of environmental considerations and compliance with local and international regulations.

• Risk Assessment and Mitigation Strategies: Identification of potential risks associated with erioglaucine disodium salt production and strategies to mitigate them.

Key Questions Addressed:

• What are the detailed unit operations for erioglaucine disodium salt production?

• Who are major technology licensors with their process evaluation?

• How are raw materials or catchem procured and what are their cost implications?

• What utilities are essential for production and what will they cost?

• What are the labour requirements and how does this affect operational costs?

• What packaging solutions are optimal for cost and efficiency?

• What logistical arrangements are necessary for efficient product distribution?

• What are the estimated land and construction costs for a new erioglaucine disodium salt plant?

• How can profitability be maximised in the erioglaucine disodium salt market?

• What pricing strategy should be adopted for erioglaucine disodium salt to remain competitive?

This prefeasibility report aims to equip potential investors and existing manufacturers with crucial insights to make informed decisions in the erioglaucine disodium salt industry.