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The Expert Market Research report, titled “Dextrin Glue Powder Manufacturing Plant Project Report 2024 Edition: Industry Trends, Capital Investment, Price Trends, Manufacturing Process, Raw Materials Requirement, Plant Setup, Operating Cost, and Revenue Statistics,” provides an in-depth and comprehensive examination of the financial and operational aspects of establishing dextrin glue powder plant.
The report is the result of extensive primary and secondary research, offering a detailed analysis of current market trends. It profiles key industry players, giving insights into their market strategies, production capacities, and financial performance, which are crucial for benchmarking and competitive analysis.
It delves into historical, current, and forecasted price trends, helping stakeholders understand market dynamics and price volatility. The report provides a thorough analysis of the mass balance and raw materials requirements, ensuring a clear understanding of the input-output ratios essential for efficient production. Detailed examinations of the various unit operations integral to the dextrin glue powder manufacturing process are included, highlighting process optimisation techniques and technological advancements.
The report presents a comprehensive capital cost analysis, detailing the financial investment required for setting up a dextrin glue powder plant. This includes an exhaustive breakdown of costs associated with raw materials, catchem, utilities, labour, packaging, transportation, land acquisition, construction, and machinery. Additionally, it offers an in-depth look at the operating costs, providing clarity on the recurring expenses involved in running the plant.
Projected profit margins and optimal product pricing strategies are outlined, offering guidance on maximising profitability. The report also addresses regulatory frameworks, environmental impacts, and sustainability measures pertinent to the dextrin glue powder industry.
Dextrin glue powder is a versatile adhesive made by hydrolysing starch into smaller carbohydrate molecules called dextrins. The process of making dextrin glue was first discovered in 1811 by Edme-Jean Baptiste Bouillon-Lagrange. Today, it is available in various forms like white, yellow, and British gum, with different properties and applications. Dextrin glue is used in industries like textiles, mining, foundry, printing, and leather. It enhances crispness in food, acts as a binder in pharmaceuticals and pyrotechnics, and is used in adhesives for packaging, labelling, and laminating.
Dextrin glue powder is brown in colour, with a viscosity of 100-150 mPa·s when mixed with water. Dextrin glue powder is cold water-soluble and forms a dense paste with a concentration of about 64%. It offers good heat and cold resistance, clean machining properties, and is easy to clean up. Dextrin glue powder is non-toxic, eco-friendly, and biodegradable, making it suitable for various applications such as carton sealing, bottle labelling, and paper laminating.
The production of dextrin glue powder begins with the preparation of the starch raw material. The starch, which can be derived from sources like corn, tapioca, or potato, is first charged into a processor unit. The starch is then dried to the proper moisture level using hot air and mixing. Next, the dextrinisation process takes place. Anhydrous hydrochloric acid (HCl) gas is injected onto the dried starch. The starch and HCl are then reacted at a specific temperature and duration, which converts the starch into dextrin. The dextrin powder is then agglomerated in the same processor unit to form small granules. It is then cooled and milled to the desired particle size, typically around 200 mesh. Finally, powder is mixed with 15-75% water to form a cold water-soluble adhesive paste. After 20-30 minutes of stirring, the dextrin glue is ready for use.
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The production of dextrin glue powder involves the hydrolysis and roasting of starch. Below is a detailed explanation of these processes:
Step 1: Gelatinisation
The starch granules are heated in the presence of water to break down the crystalline structure and form a gelatinised starch paste.
Chemical reaction: (C6H10O5)n + H2O + Heat → Gelatinised Starch
Step 2: Hydrolysis
The gelatinised starch is then hydrolysed using acids or enzymes to produce dextrin. The degree of hydrolysis determines the properties of the dextrin produced.
Chemical reaction: (C6H10O5)n + n H2O + Acid → n C6H12O6
Step 3: Roasting
The hydrolysed starch is roasted at high temperatures to produce dextrin. This process involves partial decomposition and re-polymerisation of the starch molecules.
Chemical reaction (roasting): n C6H12O6 + Heat → Dextrin + Byproducts
Step 4: Drying
The roasted dextrin is dried to remove any residual moisture.
Step 5: Grinding
The dried dextrin is then ground into a fine powder to produce the final dextrin glue powder product.
Dextrin glue powder has a wide range of applications, including laminating, converting, printing, core winding, carton and case sealing, paper bag and envelope manufacturing. Its re-moisten ability makes it useful in the manufacturing of stamps and envelopes, and its water solubility allows for easy cleanup. Dextrin glue powder is also used in the construction industry as an adhesive glue, sealer, and coating. The key drivers for the use of dextrin glue powder are its adhesive properties, cost-effectiveness, and versatility across various industries.
This production cost analysis report by Expert Market Research scrutinises the dextrin glue powder manufacturing process, offering a comprehensive overview necessary for stakeholders considering venturing into this sector. Based on the latest economic data, the report encompasses detailed insights into the primary process flow, raw material requirements, reactions involved, utility costs, operating costs, capital investments, pricing strategies, and profit margins. This report is an indispensable resource for entrepreneurs, investors, researchers, consultants, business strategists, and all those who have any kind of stake in the dextrin glue powder industry. It equips them with essential information and strategic insights to effectively navigate the complexities of the market.
The following sections detail the comprehensive scope of the prefeasibility report for a dextrin glue powder production plant:
This prefeasibility report aims to equip potential investors and existing manufacturers with crucial insights to make informed decisions in the dextrin glue powder industry.
*While we strive to always give you current and accurate information, the numbers depicted on the website are indicative and may differ from the actual numbers in the main report. At Expert Market Research, we aim to bring you the latest insights and trends in the market. Using our analyses and forecasts, stakeholders can understand the market dynamics, navigate challenges, and capitalize on opportunities to make data-driven strategic decisions.
1 Preface
2 Scope and Methodology
2.1 Objectives of the Study
2.2 Stakeholders
2.3 Research Methodology
3 Executive Summary
3.1 Market Trends
3.2 Raw Material Requirements
3.3 Income Projections
3.4 Expenditure Projections
3.5 Profit Analysis
4 Global Dextrin Glue Powder Market
4.1 Market Overview
4.2 Global Dextrin Glue Powder Historical Market (2018-2023)
4.3 Global Dextrin Glue Powder Market Forecast (2024-2032)
4.4 Global Dextrin Glue Powder Market Breakup by Segment
4.5 Global Dextrin Glue Powder Market Breakup by Region
4.6 Price Trends
4.6.1 Dextrin Glue Powder Price Trends
4.6.2 Product Margins
4.7 Competitive Landscape
4.7.1 Market Structure
4.7.2 Key Players
4.7.3 Profiles of Key Players
5 Dextrin Glue Powder Manufacturing Process
5.1 Product Overview
5.2 Detailed Process Flow
5.3 Various Types of Unit Operations Involved
5.4 Mass Balance and Raw Material Requirements
6 Production Cost Analysis
6.1 Raw Material Cost Analysis
6.1.1 Raw Material Suppliers
6.1.2 Price Trend of Raw Materials Required
6.1.3 Total Expense on Raw Materials
6.2 Utility Cost Analysis
6.2.1 Electricity Costs
6.2.2 Steam Costs
6.2.3 Process Water Costs
6.2.4 Total Expense on Utilities
6.3 Operating Cost Analysis
6.3.1 Salaries and Wages
6.3.2 Plant Overheads
6.3.3 Tax and Insurance
6.3.4 Packaging Costs
6.3.5 Transportation Costs
6.3.6 Sales and Administration Costs
6.3.7 Total Operating Costs
6.4 Capital Cost Analysis
6.4.1 Land and Site Development Costs
6.4.2 Civil Work Costs
6.4.3 Plant Machinery and Commissioning Costs
6.4.3.1 Plant Machinery Suppliers
6.4.3.2 Plant Machinery Costs
6.4.3.3 Auxiliary Equipment Cost
6.4.3.4 Electrical Works and Piping Costs
6.4.3.5 Other Fixed Costs
6.4.4 Working Capital Requirements for Plant Operation
6.4.5 Total Capital Investment Required
6.5 Total Production Cost
7 Loans and Financial Assistance
8 Project Economics
8.1 Capital Cost of the Project
8.2 Techno-Economic Parameters
8.3 Income Projections
8.4 Expenditure Projections
8.5 Product Pricing and Margins
8.6 Taxation
8.7 Depreciation
8.8 Financial Analysis
9 Regulatory Procedures and Approval
10 Key Success and Risk Factors
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