Benzisothiazolinone Manufacturing Plant Project Report 2025

The report is the result of extensive primary and secondary research, offering a detailed analysis of current market trends. It profiles key industry players, giving insights into their market strategies, production capacities, and financial performance, which are crucial for benchmarking and competitive analysis.

It delves into historical, current, and forecasted price trends, helping stakeholders understand market dynamics and price volatility. The report provides a thorough analysis of the mass balance and raw materials requirements, ensuring a clear understanding of the input-output ratios essential for efficient production. Detailed examinations of the various unit operations integral to the benzisothiazolinone manufacturing process are included, highlighting process optimisation techniques and technological advancements.

The report presents a comprehensive capital cost analysis, detailing the financial investment required for setting up a benzisothiazolinone plant. This includes an exhaustive breakdown of costs associated with raw materials, catchem, utilities, labour, packaging, transportation, land acquisition, construction, and machinery. Additionally, it offers an in-depth look at the operating costs, providing clarity on the recurring expenses involved in running the plant.

Projected profit margins and optimal product pricing strategies are outlined, offering guidance on maximising profitability. The report also addresses regulatory frameworks, environmental impacts, and sustainability measures pertinent to the benzisothiazolinone industry.

About Benzisothiazolinone

Benzisothiazolinone (BIT) is an organic compound with the formula C6H4SN(H)CO, which is primarily used as a preservative and antimicrobial agent. It exhibits bactericidal and fungicidal properties, making it suitable for various applications, including paints, cleaning products, and agricultural pesticides. However, BIT can cause skin sensitisation, which has led to restrictions in its use in cosmetic products in some regions. Historically, BIT was developed as part of the isothiazolinone family, which gained prominence in the 1970s for its preservative capabilities. However, the European Union has imposed restrictions on its use as it can cause skin allergic reactions.

Properties of Benzisothiazolinone

Benzisothiazolinone (BIT) is a white, crystalline solid with a melting point of 158°C and a boiling point of approximately 300°C. It has a molar mass of 151.18 g/mol and a density of about 1.34 g/cm cube. BIT is slightly soluble in water at approximately 1 g/L and more soluble in organic solvents such as ethanol and acetone. It exhibits excellent antimicrobial properties, effective against a broad spectrum of bacteria and fungi, with a pH stability range of 4-12. BIT is commonly used in concentrations of 0.1% to 1% in various products, including paints, adhesives, and cleaning agents.

Manufacturing Process of Benzisothiazolinone

The production process of benzisothiazolinone (BIT) begins with the preparation of intermediates, typically starting from 2,2'-dithio-bis-benzoic acid. This compound undergoes halogenation to form 2-halogenothiobenzoyl halide. The next step involves reacting this halide with a primary amine to produce N-substituted BIT or alternatively, cyclising 2-halogenothiobenzamide in the presence of an acid or alkali to form benzisothiazolinone. After synthesis, the product is purified and inspected before distribution.

Read more about this report - REQUEST FREE SAMPLE COPY IN PDF

Synthesis of Benzisothiazolinone

Below is a step-by-step outline of the process to make benzisothiazolinone:

Step 1: Synthesis of 2-Mercaptobenzothiazole

Starting Materials:

• Aniline (C6H5NH2)

• Carbon disulfide (CS2)

• Sulfur (S)

Reaction:

C6H5NH2 + CS2 + S → C7H5NS2 + H2S

Product:

• 2-Mercaptobenzothiazole (C7H5NS2)

• Hydrogen sulfide (H2S)

Step 2: Oxidation to 2-Mercaptobenzothiazole-2,2'-Disulfide

Starting Materials:

• 2-Mercaptobenzothiazole (C7H5NS2)

• Hydrogen peroxide (H2O2)

Reaction:

2C7H5NS2 + H2O2 → C14H8N2S4 + 2H2O

Product:

• 2-Mercaptobenzothiazole-2,2'-disulfide (C14H8N2S4)

• Water (H2O)

Step 3: Cyclization to Benzisothiazolinone

Starting Materials:

• 2-Mercaptobenzothiazole-2,2'-disulfide (C14H8N2S4)

• Sulfuric acid (H2SO4)

Reaction:

C14H8N2S4 + H2SO4 → 2C7H5NOS + H2S2

Product:

• Benzisothiazolinone (C7H5NOS)

• Disulfide (H2S2)

Applications and Drivers of Benzisothiazolinone

Benzisothiazolinone (BIT) is widely used in laundry detergents, stain removers, and multi-purpose cleaners, where it helps prevent microbial growth and extends shelf life. BIT is also employed in agricultural applications as a pesticide to control fungal and bacterial diseases in crops. Additionally, it serves as a preservative in paints, adhesives, and cosmetics, although its use in cosmetics is regulated due to potential skin sensitization. The increasing demand for effective preservatives and antimicrobial agents drives the growth of BIT applications in these sectors.

Key Features of the Benzisothiazolinone Production Cost Report:

This production cost analysis report by Expert Market Research scrutinises the benzisothiazolinone manufacturing process, offering a comprehensive overview necessary for stakeholders considering venturing into this sector. Based on the latest economic data, the report encompasses detailed insights into the primary process flow, raw material requirements, reactions involved, utility costs, operating costs, capital investments, pricing strategies, and profit margins. This report is an indispensable resource for entrepreneurs, investors, researchers, consultants, business strategists, and all those who have any kind of stake in the benzisothiazolinone industry. It equips them with essential information and strategic insights to effectively navigate the complexities of the market.

The following sections detail the comprehensive scope of the prefeasibility report for a benzisothiazolinone production plant:

• Market Dynamics and Trends: This section analyses the prevailing market conditions, growth drivers, and trends impacting the benzisothiazolinone industry. It offers a thorough examination of demand fluctuations and projections.

• Geographic Analysis: Detailed insights into the major regions active in benzisothiazolinone production and consumption, highlighting regional market specifics and growth potential.

• Key Industry Players: Profiles of leading manufacturers in the benzisothiazolinone sector, outlining their market share, strategic positions, and operational strengths.

• Price Fluctuations: Analysis of historical, current, and projected price trends, providing stakeholders with essential pricing intelligence.

• Technical Specifications and Process Description: A detailed overview of the benzisothiazolinone production process including the technology used and innovations within the industry.

• Raw Material Requirements and Sourcing: Evaluation of necessary raw materials, their sourcing strategies, and cost implications.

• Utility Requirements and Costs: Detailed analysis of utilities needed to produce benzisothiazolinone, such as electricity, steam, and process water along with their cost assessments. 

• Labour Force Dynamics: Insights into manpower requirements, including skill specifications and labour cost projections.

• Packaging Needs: Overview of packaging requirements for benzisothiazolinone to ensure product integrity and cost efficiency.

• Logistics and Transportation: Examination of transportation needs and logistics planning for distribution and supply chain efficiency.

• Capital and Operating Costs: An in-depth look at investment requirements, including land acquisition and its development cost, civil work costs, construction, machinery procurement, and ongoing operational expenses, such as salaries and wages, plant overheads, tax and insurance as well as packaging, transportation, and administration costs.

• Financial Performance and Profitability Analysis: Projected profit margins and return on investment based on current market and operational parameters.

• Product Pricing Strategy: Recommendations on pricing mechanisms based on industry benchmarks and production costs.

• Environmental Impact and Regulatory Compliance: Analysis of environmental considerations and compliance with local and international regulations.

• Risk Assessment and Mitigation Strategies: Identification of potential risks associated with benzisothiazolinone production and strategies to mitigate them.

Key Questions Addressed:

• What are the detailed unit operations for benzisothiazolinone production?

• Who are major technology licensors with their process evaluation?

• How are raw materials or catchem procured and what are their cost implications?

• What utilities are essential for production and what will they cost?

• What are the labour requirements and how does this affect operational costs?

• What packaging solutions are optimal for cost and efficiency?

• What logistical arrangements are necessary for efficient product distribution?

• What are the estimated land and construction costs for a new benzisothiazolinone plant?

• How can profitability be maximised in the benzisothiazolinone market?

• What pricing strategy should be adopted for benzisothiazolinone to remain competitive?

This prefeasibility report aims to equip potential investors and existing manufacturers with crucial insights to make informed decisions in the benzisothiazolinone industry.