Amino Benzenesulfonic Acid Manufacturing Plant Project Report 2024

About the Report

The Expert Market Research report, titled “Amino Benzenesulfonic Acid Manufacturing Plant Project Report 2024 Edition: Industry Trends, Capital Investment, Price Trends, Manufacturing Process, Raw Materials Requirement, Plant Setup, Operating Cost, and Revenue Statistics,” provides an in-depth and comprehensive examination of the financial and operational aspects of establishing an amino benzenesulfonic acid plant.

The report is the result of extensive primary and secondary research, offering a detailed analysis of current market trends. It profiles key industry players, giving insights into their market strategies, production capacities, and financial performance, which are crucial for benchmarking and competitive analysis.

It delves into historical, current, and forecasted price trends, helping stakeholders understand market dynamics and price volatility. The report provides a thorough analysis of the mass balance and raw materials requirements, ensuring a clear understanding of the input-output ratios essential for efficient production. Detailed examinations of the various unit operations integral to the amino benzenesulfonic acid manufacturing process are included, highlighting process optimisation techniques and technological advancements.

The report presents a comprehensive capital cost analysis, detailing the financial investment required for setting up an amino benzenesulfonic acid plant. This includes an exhaustive breakdown of costs associated with raw materials, catchem, utilities, labour, packaging, transportation, land acquisition, construction, and machinery. Additionally, it offers an in-depth look at the operating costs, providing clarity on the recurring expenses involved in running the plant.

Projected profit margins and optimal product pricing strategies are outlined, offering guidance on maximising profitability. The report also addresses regulatory frameworks, environmental impacts, and sustainability measures pertinent to the amino benzenesulfonic acid industry.

About Amino Benzenesulfonic Acid

Amino benzenesulfonic acid, also known as sulfanilic acid, is an aromatic sulfonic acid with the formula C₆H₇NO₂S. It is primarily used in the synthesis of azo dyes and as a reagent in analytical chemistry. This compound is significant in the production of various pharmaceuticals and as a precursor for sulfa drugs, which have antibacterial properties. Its solubility in water makes it useful in various chemical reactions. Sulfanilic acid was first produced in the early 1900s and gained prominence with the discovery of its antibacterial properties. It played a crucial role in the development of sulfa drugs during the 1930s, revolutionising the treatment of bacterial infections.

Properties of Amino Benzenesulfonic Acid

Amino benzenesulfonic acid, commonly known as sulfanilic acid, appears as a white to light yellow crystalline solid, with a molecular weight of 173.21 g/mol. The compound has a melting point of approximately 165 °C and is soluble in water (about 1 g in 2 mL) and alcohol. It is classified as an aromatic sulfonic acid, containing a sulfonyl group (−SO₃H) attached to the benzene ring, which imparts acidity with a pKa value around 1.5. The amino group (−NH₂) allows for electrophilic substitution reactions, making it a versatile intermediate in organic synthesis. Sulfanilic acid can also undergo diazotisation, leading to the formation of azo compounds that are widely used in dye production. Its ability to form salts further enhances its utility.

Manufacturing Process of Amino Benzenesulfonic Acid

The production of amino benzenesulfonic acid, or sulfanilic acid, typically begins with the reaction of benzenesulfonyl chloride and ammonia or an amine. In a controlled environment, benzenesulfonyl chloride is mixed with ammonia, often in an aqueous solution, at temperatures ranging from 0 to 50 °C to promote the reaction while reducing side products. This reaction leads to the formation of sulfanilic acid, where the sulfonyl group (−SO₃H) attaches to the amino group (−NH₂) on the benzene ring.

After the initial reaction, the crude product is subjected to purification processes, such as recrystallisation from water or ethanol, to remove impurities and unreacted starting materials. The purified sulfanilic acid is then dried at moderate temperatures (around 60-80 °C) to obtain it in solid form. Finally, quality control tests are performed to ensure that the product meets industry specifications for purity and concentration, typically aiming for a purity level of 98% or higher.

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Synthesis of Amino Benzenesulfonic Acid

Below are the detailed steps involved in the production of amino benzenesulfonic acid:

Step 1: Sulfonation of Benzene

The process begins with the sulfonation of benzene to produce benzene sulfonic acid. This is achieved by reacting benzene with concentrated sulfuric acid or oleum.

Reaction:

C₆H₆ + H₂SO₄ → C₆H₅SO₃H

Step 2: Nitration of Benzene Sulfonic Acid

The benzene sulfonic acid is nitrated by reacting with a mixture of concentrated nitric acid and sulfuric acid, resulting in the formation of nitrobenzene sulfonic acid.

Reaction:

C₆H₅SO₃H + HNO₃ → C₆H₄(NO₂)SO₃H + H₂O

Step 3: Reduction to Amino Benzenesulfonic Acid

The nitro group in nitrobenzene sulfonic acid is reduced to an amino group using reducing agents such as iron filings and hydrochloric acid. This step results in the formation of amino benzenesulfonic acid.

Reaction:

C₆H₄(NO₂)SO₃H + 6 [H] → C₆H₄(NH₂)SO₃H + 2 H₂O

Applications and Drivers of Amino Benzenesulfonic Acid

Amino benzenesulfonic acid is a key precursor for sulfa drugs, which are used to treat various bacterial infections, including urinary tract infections and acne, due to their ability to inhibit bacterial growth by targeting the enzyme dihydropteroate synthase (DHPS) involved in folate synthesis. Government reports indicate that sulfanilic acid is also used in the production of azo dyes, which are widely used in textiles and food colouring. Additionally, it finds applications in agriculture as an herbicide and in the formulation of certain diuretics and antidiabetic medications. The increasing prevalence of antibiotic-resistant bacteria is driving renewed interest in sulfa drugs, highlighting the ongoing relevance of amino benzenesulfonic acid in modern medicine.

Key Features of the Amino Benzenesulfonic Acid Production Cost Report:

This production cost analysis report by Expert Market Research scrutinises the amino benzenesulfonic acid manufacturing process, offering a comprehensive overview necessary for stakeholders considering venturing into this sector. Based on the latest economic data, the report encompasses detailed insights into the primary process flow, raw material requirements, reactions involved, utility costs, operating costs, capital investments, pricing strategies, and profit margins. This report is an indispensable resource for entrepreneurs, investors, researchers, consultants, business strategists, and all those who have any kind of stake in the amino benzenesulfonic acid industry. It equips them with essential information and strategic insights to effectively navigate the complexities of the market.

The following sections detail the comprehensive scope of the prefeasibility report for an amino benzenesulfonic acid production plant:

• Market Dynamics and Trends: This section analyses the prevailing market conditions, growth drivers, and trends impacting the amino benzenesulfonic acid industry. It offers a thorough examination of demand fluctuations and projections.
• Geographic Analysis: Detailed insights into the major regions active in amino benzenesulfonic acid production and consumption, highlighting regional market specifics and growth potential.
• Key Industry Players: Profiles of leading manufacturers in the amino benzenesulfonic acid sector, outlining their market share, strategic positions, and operational strengths.
• Price Fluctuations: Analysis of historical, current, and projected price trends, providing stakeholders with essential pricing intelligence.
• Technical Specifications and Process Description: A detailed overview of the amino benzenesulfonic acid production process including the technology used and innovations within the industry.
• Raw Material Requirements and Sourcing: Evaluation of necessary raw materials, their sourcing strategies, and cost implications.
• Utility Requirements and Costs: Detailed analysis of utilities needed to produce amino benzenesulfonic acid, such as electricity, steam, and process water along with their cost assessments.
• Labour Force Dynamics: Insights into manpower requirements, including skill specifications and labour cost projections.
• Packaging Needs: Overview of packaging requirements for amino benzenesulfonic acid to ensure product integrity and cost efficiency.
• Logistics and Transportation: Examination of transportation needs and logistics planning for distribution and supply chain efficiency.
• Capital and Operating Costs: An in-depth look at investment requirements, including land acquisition and its development cost, civil work costs, construction, machinery procurement, and ongoing operational expenses, such as salaries and wages, plant overheads, tax and insurance as well as packaging, transportation, and administration costs.
• Financial Performance and Profitability Analysis: Projected profit margins and return on investment based on current market and operational parameters.
• Product Pricing Strategy: Recommendations on pricing mechanisms based on industry benchmarks and production costs.
• Environmental Impact and Regulatory Compliance: Analysis of environmental considerations and compliance with local and international regulations.
• Risk Assessment and Mitigation Strategies: Identification of potential risks associated with amino benzenesulfonic acid production and strategies to mitigate them.

Key Questions Addressed:

• What are the detailed unit operations for amino benzenesulfonic acid production?
• Who are major technology licensors with their process evaluation?
• How are raw materials or catchem procured and what are their cost implications?
• What utilities are essential for production and what will they cost?
• What are the labour requirements and how does this affect operational costs?
• What packaging solutions are optimal for cost and efficiency?
• What logistical arrangements are necessary for efficient product distribution?
• What are the estimated land and construction costs for a new amino benzenesulfonic acid plant?
• How can profitability be maximised in the amino benzenesulfonic acid market?
• What pricing strategy should be adopted for amino benzenesulfonic acid to remain competitive?

This prefeasibility report aims to equip potential investors and existing manufacturers with crucial insights to make informed decisions in the amino benzenesulfonic acid industry.