2-Propanol Manufacturing Plant Project Report 2025

The report is the result of extensive primary and secondary research, offering a detailed analysis of current market trends. It profiles key industry players, giving insights into their market strategies, production capacities, and financial performance, which are crucial for benchmarking and competitive analysis.

It delves into historical, current, and forecasted price trends, helping stakeholders understand market dynamics and price volatility. The report provides a thorough analysis of the mass balance and raw materials requirements, ensuring a clear understanding of the input-output ratios essential for efficient production. Detailed examinations of the various unit operations integral to the 2-propanol manufacturing process are included, highlighting process optimisation techniques and technological advancements.

The report presents a comprehensive capital cost analysis, detailing the financial investment required for setting up a 2-propanol plant. This includes an exhaustive breakdown of costs associated with raw materials, catchem, utilities, labour, packaging, transportation, land acquisition, construction, and machinery. Additionally, it offers an in-depth look at the operating costs, providing clarity on the recurring expenses involved in running the plant.

Projected profit margins and optimal product pricing strategies are outlined, offering guidance on maximising profitability. The report also addresses regulatory frameworks, environmental impacts, and sustainability measures pertinent to the 2-propanol industry.

About 2-Propanol

2-propanol, commonly known as isopropanol or rubbing alcohol, is a colourless, flammable liquid with a strong odor. It is widely used as a solvent, antiseptic, and cleaning agent due to its effectiveness in dissolving oils and resins. In the pharmaceutical industry, it serves as a disinfectant and a vehicle for topical medications. As of 2024, 2-propanol continues to be essential in various applications, including healthcare and industrial cleaning, particularly in response to increased hygiene practices post-pandemic.

2-propanol was first produced in 1920 by the chemical company Standard Oil. It gained popularity during World War II for its use in military applications. By the 1960s, it became a staple in households and industries for its versatility and effectiveness as a cleaner.

Properties of 2-Propanol

2-propanol, or isopropanol, is a colourless, flammable liquid with a strong odour and the molecular formula C₃H₈O. It has a molar mass of 60.1 g/mol, a boiling point of 82.6°C (180.7°F), and a melting point of -89°C (-128°F). Its density is 0.785 g/cm³ at 20°C, and it has a flash point of 11.7°C (53°F) with a viscosity of 2.07 mPa·s at the same temperature. Chemically, 2-propanol is a secondary alcohol that exhibits moderate solubility in water, approximately 20 g/100 mL at 20°C. It can undergo oxidation to form acetone and reacts with acids to produce esters.

Manufacturing Process of 2-Propanol

The production of 2-propanol begins with the reaction of propylene with water in the presence of an acid catalyst, leading to the formation of isopropyl alcohol. The chemical reaction can be represented as C₃H₆ + H₂O → C₃H₈O. Once 2-propanol is formed, the mixture undergoes distillation to separate it from unreacted propylene and water. Additional purification steps, such as drying and filtration, may be employed to enhance the product's quality. Finally, the purified 2-propanol is stored in appropriate containers for distribution to pharmaceuticals, cosmetics, and cleaning industries.

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Synthesis of 2-Propanol

The production of 2-propanol involves the following steps:

1. Hydration of Propene

In this method, propene is reacted with water in the presence of an acidic catalyst to directly produce 2-propanol.

Reaction:

C₃H₆ (g) + H₂O (g) → CH₃CHOHCH₃ (l)

This reaction is typically conducted under high pressure and temperature conditions, with sulfuric acid or phosphoric acid used as the catalyst.

2. Indirect Hydration

In this method, propene is first reacted with sulfuric acid to form an intermediate isopropyl sulfate. The isopropyl sulfate is then hydrolysed to produce 2-propanol.

Step 1: Reaction of Propene with Sulfuric Acid:

C₃H₆ (g) + H₂SO₄ (l) → (CH₃)₂CHOSO₃H (l)

Step 2: Hydrolysis of Isopropyl Sulfate:

(CH₃)₂CHOSO₃H (l) + H₂O (l) → CH₃CHOHCH₃ (l) + H₂SO₄ (l)

The sulfuric acid is recovered and recycled in the process, making it more economical.

Applications and Drivers of 2-Propanol

In the pharmaceutical sector, it is commonly used as a solvent and disinfectant, particularly in hand sanitisers and antiseptics; for example, the U.S. FDA reported that alcohol-based hand sanitisers containing at least 60% isopropanol were crucial during the COVID-19 pandemic. In 2020 alone, the demand for hand sanitisers surged by over 600%, significantly increasing the consumption of 2-propanol. Additionally, 2-propanol serves as an essential ingredient in personal care products like lotions and perfumes. The growing trend towards eco-friendly cleaning solutions further propels its use in household cleaners and industrial applications; data from environmental agencies indicate that many manufacturers are reformulating products to include safer solvents like 2-propanol. Furthermore, its role in manufacturing processes, such as in the production of acetone, underscores its importance in various industrial applications.

Key Features of the 2-Propanol Production Cost Report:

This production cost analysis report by Expert Market Research scrutinises the 2-propanol manufacturing process, offering a comprehensive overview necessary for stakeholders considering venturing into this sector. Based on the latest economic data, the report encompasses detailed insights into the primary process flow, raw material requirements, reactions involved, utility costs, operating costs, capital investments, pricing strategies, and profit margins. This report is an indispensable resource for entrepreneurs, investors, researchers, consultants, business strategists, and all those who have any kind of stake in the 2-propanol industry. It equips them with essential information and strategic insights to effectively navigate the complexities of the market.

The following sections detail the comprehensive scope of the prefeasibility report for a 2-propanol production plant:

• Market Dynamics and Trends: This section analyses the prevailing market conditions, growth drivers, and trends impacting the 2-propanol industry. It offers a thorough examination of demand fluctuations and projections.
• Geographic Analysis: Detailed insights into the major regions active in 2-propanol production and consumption, highlighting regional market specifics and growth potential.
• Key Industry Players: Profiles of leading manufacturers in the 2-propanol sector, outlining their market share, strategic positions, and operational strengths.
• Price Fluctuations: Analysis of historical, current, and projected price trends, providing stakeholders with essential pricing intelligence.
• Technical Specifications and Process Description: A detailed overview of the 2-propanol production process including the technology used and innovations within the industry.
• Raw Material Requirements and Sourcing: Evaluation of necessary raw materials, their sourcing strategies, and cost implications.
• Utility Requirements and Costs: Detailed analysis of utilities needed to produce 2-propanol, such as electricity, steam, and process water along with their cost assessments.
• Labour Force Dynamics: Insights into manpower requirements, including skill specifications and labour cost projections.
• Packaging Needs: Overview of packaging requirements for 2-propanol to ensure product integrity and cost efficiency.
• Logistics and Transportation: Examination of transportation needs and logistics planning for distribution and supply chain efficiency.
• Capital and Operating Costs: An in-depth look at investment requirements, including land acquisition and its development cost, civil work costs, construction, machinery procurement, and ongoing operational expenses, such as salaries and wages, plant overheads, tax and insurance as well as packaging, transportation, and administration costs.
• Financial Performance and Profitability Analysis: Projected profit margins and return on investment based on current market and operational parameters.
• Product Pricing Strategy: Recommendations on pricing mechanisms based on industry benchmarks and production costs.
• Environmental Impact and Regulatory Compliance: Analysis of environmental considerations and compliance with local and international regulations.
• Risk Assessment and Mitigation Strategies: Identification of potential risks associated with 2-propanol production and strategies to mitigate them.

Key Questions Addressed:

• What are the detailed unit operations for 2-propanol production?
• Who are major technology licensors with their process evaluation?
• How are raw materials or catchem procured and what are their cost implications?
• What utilities are essential for production and what will they cost?
• What are the labour requirements and how does this affect operational costs?
• What packaging solutions are optimal for cost and efficiency?
• What logistical arrangements are necessary for efficient product distribution?
• What are the estimated land and construction costs for a new 2-propanol plant?
• How can profitability be maximised in the 2-propanol market?
• What pricing strategy should be adopted for 2-propanol to remain competitive?

This prefeasibility report aims to equip potential investors and existing manufacturers with crucial insights to make informed decisions in the 2-propanol industry.